Knock Sensor: Testing and Inspection

Diagnostic Procedures



Knock Sensor, Checking

Knock Sensor 1

The following procedure is used to diagnose Knock Sensor (KS) 1 (G61) which is controlled by Motronic Engine Control Module (ECM) (J623).

Special tools, testers and auxiliary items required

• Multimeter.

• Wiring diagram.

Test requirements

• The mounting bolt of Knock Sensor (KS) 1 (G61) tightened to 20 Nm.

• The Motronic Engine Control Module (ECM) (J623) fuses OK.

• Battery voltage at least 12.5 volts.

• All electrical consumers such as, lights and rear window defroster, switched off.

• Vehicles with automatic transmission, shift selector lever into position " P" or "N".

• A/C switched off.

• Ground (GND) connections between engine/transmission/chassis OK.

• Ignition switched off.

Procedure

- Remove the front engine cover - 1 -.





- Disconnect the orange Knock Sensor (KS) 1 (G61) electrical harness connector- 9 -.





Checking internal resistance

- Using a multimeter, check the Knock Sensor (KS) 1 (G61) terminals 1 to 2 for an internal short.





Specified value: infinite (Infinity).

If the specified value was not obtained:

- Replace Knock Sensor (KS) 1 (G61). Refer to Repair Manual.

If the specified value was obtained:

Checking wiring

If the manufacturers test box is being used. Perform the following step.

- Install the test box.

If the manufacturers test box is not being used. Perform the following step.

- Remove the Motronic Engine Control Module (ECM) (J623).

- Using a Multimeter, check the Knock Sensor (KS) 1 (G61) electrical harness connector to the Motronic Engine Control Module (ECM) (J623) electrical harness connector T60a for an open circuit.









Specified value: 1.5 ohms Max.

If the specified value was not obtained:

- Check the wiring connection for an open circuit, short circuit to Battery (+) or Ground (GND).

- Check the wiring connection for damage, corrosion, lose or broken terminals.

- If necessary, repair the faulty wiring connection.

If no malfunction is found in the wiring and the resistance was not OK:

- Replace Knock Sensor (KS) 1 (G61). Refer to Repair Manual.

If no malfunction is found in the wiring and the resistance was OK:

- Replace the Motronic Engine Control Module (ECM) (J623).

- Assembly is performed in the reverse order of removal.

Final procedures

After repair work, the following work steps must be performed in the following sequence:

1. Check the DTC memory. Refer to => [ Diagnostic Mode 03 - Read DTC Memory ] Diagnostic Modes 01 - 09.

2. If necessary, erase the DTC memory. Refer to => [ Diagnostic Mode 04 - Erase DTC Memory ] Diagnostic Modes 01 - 09.

3. If the DTC memory was erased, generate readiness code. Refer to => [ Readiness Code ] Monitors, Trips, Drive Cycles and Readiness Codes.

- End of diagnosis.

Knock Sensor 2

The following procedure is used to diagnose Knock Sensor (KS) 2 (G66) which is controlled by Motronic Engine Control Module (ECM) (J623).

Special tools, testers and auxiliary items required

• Multimeter.

• Wiring diagram.

Test requirements

• The mounting bolt of Knock Sensor (KS) 2 (G66) tightened to 20 Nm.

• The Motronic Engine Control Module (ECM) (J623) fuses OK.

• Battery voltage at least 12.5 volts.

• All electrical consumers such as, lights and rear window defroster, switched off.

• Vehicles with automatic transmission, shift selector lever into position " P" or "N".

• A/C switched off.

• Ground (GND) connections between engine/transmission/chassis OK.

• Ignition switched off.

Procedure

- Remove the front engine cover - 1 -.





- Disconnect the gray Knock Sensor (KS) 2 (G66) electrical harness connector- 10 -.





Checking internal resistance

- Using a multimeter, check the Knock Sensor (KS) 2 (G66) terminals 1 to 2 for an internal short.





Specified value: infinite (Infinity).

If the specified value was not obtained:

- Replace Knock Sensor (KS) 2 (G66). Refer to Repair Manual.

If the specified value was obtained:

Checking wiring

If the manufacturers test box is being used. Perform the following step.

- Install the test box.

If the manufacturers test box is not being used. Perform the following step.

- Remove the Motronic Engine Control Module (ECM) (J623).

- Using a Multimeter, check the Knock Sensor (KS) 2 (G66) electrical harness connector to the Motronic Engine Control Module (ECM) (J623) electrical harness connector T60a for an open circuit.









Specified value: 1.5 ohms Max.

If the specified value was not obtained:

- Check the wiring connection for an open circuit, short circuit to Battery (+) or Ground (GND).

- Check the wiring connection for damage, corrosion, lose or broken terminals.

- If necessary, repair the faulty wiring connection.

If no malfunction is found in the wiring and the resistance was not OK:

- Replace Knock Sensor (KS) 2 (G66). Refer to Repair Manual.

If no malfunction is found in the wiring and the resistance was OK:

- Replace the Motronic Engine Control Module (ECM) (J623).

- Assembly is performed in the reverse order of removal.

Final procedures

After repair work, the following work steps must be performed in the following sequence:

1. Check the DTC memory. Refer to => [ Diagnostic Mode 03 - Read DTC Memory ] Diagnostic Modes 01 - 09.

2. If necessary, erase the DTC memory. Refer to => [ Diagnostic Mode 04 - Erase DTC Memory ] Diagnostic Modes 01 - 09.

3. If the DTC memory was erased, generate readiness code. Refer to => [ Readiness Code ] Monitors, Trips, Drive Cycles and Readiness Codes.

- End of diagnosis.

Knock Sensor 3

The following procedure is used to diagnose Knock Sensor 3 (G198) which is controlled by Engine Control Module (ECM) 2 (J624).

Special tools, testers and auxiliary items required

• Multimeter.

• Wiring diagram.

Test requirements

• The mounting bolt of Knock Sensor 3 (G198) tightened to 20 Nm.

• The Engine Control Module (ECM) 2 (J624) fuses OK.

• Battery voltage at least 12.5 volts.

• All electrical consumers such as, lights and rear window defroster, switched off.

• Vehicles with automatic transmission, shift selector lever into position " P" or "N".

• A/C switched off.

• Ground (GND) connections between engine/transmission/chassis OK.

• Ignition switched off.

Procedure

- Remove the front engine cover - 1 -.





- Disconnect the white Knock Sensor 3 (G198) electrical harness connector- 8 -.





Checking internal resistance

- Using a multimeter, check the Knock Sensor 3 (G198) terminals 1 to 2 for an internal short.





Specified value: infinite (Infinity).

If the specified value was not obtained:

- Replace Knock Sensor 3 (G198). Refer to Repair Manual.

If the specified value was obtained:

Checking wiring

If the manufacturers test box is being used. Perform the following step.

- Install the test box.

If the manufacturers test box is not being used. Perform the following step.

- Remove the Engine Control Module (ECM) 2 (J624).

- Using a Multimeter, check the Knock Sensor 3 (G198) electrical harness connector to the Engine Control Module (ECM) 2 (J624) electrical harness connector T60d for an open circuit.









Specified value: 1.5 ohms Max.

If the specified value was not obtained:

- Check the wiring connection for an open circuit, short circuit to Battery (+) or Ground (GND).

- Check the wiring connection for damage, corrosion, lose or broken terminals.

- If necessary, repair the faulty wiring connection.

If no malfunction is found in the wiring and the resistance was not OK:

- Replace Knock Sensor 3 (G198). Refer to Repair Manual.

If no malfunction is found in the wiring and the resistance was OK:

- Replace the Engine Control Module (ECM) 2 (J624).

- Assembly is performed in the reverse order of removal.

Final procedures

After repair work, the following work steps must be performed in the following sequence:

1. Check the DTC memory. Refer to => [ Diagnostic Mode 03 - Read DTC Memory ] Diagnostic Modes 01 - 09.

2. If necessary, erase the DTC memory. Refer to => [ Diagnostic Mode 04 - Erase DTC Memory ] Diagnostic Modes 01 - 09.

3. If the DTC memory was erased, generate readiness code. Refer to => [ Readiness Code ] Monitors, Trips, Drive Cycles and Readiness Codes.

- End of diagnosis.

Knock Sensor 4

The following procedure is used to diagnose Knock Sensor 4 (G199) which is controlled by Engine Control Module (ECM) 2 (J624).

Special tools, testers and auxiliary items required

• Multimeter.

• Wiring diagram.

Test requirements

• The mounting bolt of Knock Sensor 4 (G199) tightened to 20 Nm.

• The Engine Control Module (ECM) 2 (J624) fuses OK.

• Battery voltage at least 12.5 volts.

• All electrical consumers such as, lights and rear window defroster, switched off.

• Vehicles with automatic transmission, shift selector lever into position " P" or "N".

• A/C switched off.

• Ground (GND) connections between engine/transmission/chassis OK.

• Ignition switched off.

Procedure

- Remove the front engine cover - 1 -.





- Disconnect the blue Knock Sensor 4 (G199) electrical harness connector- 7 -.





Checking internal resistance

- Using a multimeter, check the Knock Sensor 4 (G199) terminals 1 to 2 for an internal short.





Specified value: infinite (Infinity).

If the specified value was not obtained:

- Replace Knock Sensor 4 (G199). Refer to Repair Manual.

If the specified value was obtained:

Checking wiring

If the manufacturers test box is being used. Perform the following step.

- Install the test box.

If the manufacturers test box is not being used. Perform the following step.

- Remove the Engine Control Module (ECM) 2 (J624).

- Using a Multimeter, check the Knock Sensor 4 (G199) electrical harness connector to the Engine Control Module (ECM) 2 (J624) electrical harness connector T60d for an open circuit.









Specified value: 1.5 ohms Max.

If the specified value was not obtained:

- Check the wiring connection for an open circuit, short circuit to Battery (+) or Ground (GND).

- Check the wiring connection for damage, corrosion, lose or broken terminals.

- If necessary, repair the faulty wiring connection.

If no malfunction is found in the wiring and the resistance was not OK:

- Replace Knock Sensor 4 (G199). Refer to Repair Manual.

If no malfunction is found in the wiring and the resistance was OK:

- Replace the Engine Control Module (ECM) 2 (J624).

- Assembly is performed in the reverse order of removal.

Final procedures

After repair work, the following work steps must be performed in the following sequence:

1. Check the DTC memory. Refer to => [ Diagnostic Mode 03 - Read DTC Memory ] Diagnostic Modes 01 - 09.

2. If necessary, erase the DTC memory. Refer to => [ Diagnostic Mode 04 - Erase DTC Memory ] Diagnostic Modes 01 - 09.

3. If the DTC memory was erased, generate readiness code. Refer to => [ Readiness Code ] Monitors, Trips, Drive Cycles and Readiness Codes.

- End of diagnosis.