Engine, Installing

Engine, Installing

Special tools, testers and auxiliary items required

• Engine Support (T10359)

Tightening Specifications

• The tightening specifications apply only to lightly greased, oiled, phosphated or blackened nuts and bolts.

• Additional lubricant such as engine or transmission oil may be used, but do not use graphite lubricant.

• Do not use any ungreased parts.

• Tightening specification tolerance +/- 15%.

For the correct tightening specifications, refer to => [ Subframe Assembly Overview ] Subframe Assembly Overview.

Additional Tightening Specifications






Attaching the S-Tronic Transmission 02E to the engine











Procedure

Installation is carried out in the reverse order while noting the following:

• Engine mounted on (T10359).

• Replace self-locking nuts and bolts.

• Always replace bolts that are tightened to torque as well as O-rings and gaskets.

• Secure all hose connections with hose clamps of the same type as those equipped by the factory. Refer to the Electronic Parts Catalog (ETKA).

• During installation, cable ties must be installed at the same location.

- If no alignment sleeves for center the engine and transmission are present in cylinder block, insert sleeves.

- Make sure the intermediate plate is engaged on the sealing flange and slid onto the guide sleeves - arrows -.






- Attach transmission to engine.

- Guide the engine/transmission subassembly into the body.

- Then install engine mounting to engine support bolts - arrows - and tighten by hand.






- Install the transmission mount bolts in the transmission bracket - arrows - and tighten them by hand.






• Only tighten the bolts to the specification when installing the subframe mount. Refer to => [ Fastener Tightening Specifications ] Fastener Tightening Specifications.

- Remove the (T10359) from the engine.

- Install the drive axle heat shield.

- Install the control arms and drive axles.

- Install the pendulum support. Refer to => [ Subframe Assembly Overview ] Subframe Assembly Overview.






- Installing the front exhaust pipe with catalytic converter. Refer to => [ Front Exhaust Pipe with Catalytic Converters and Front Muffler ] Service and Repair.

- Install the exhaust system free of stress. Refer to => [ Exhaust System, Aligning ] Service and Repair.

- Install after-run coolant pump (V51). Refer to => [ After-Run Coolant Pump (V51) ] After-Run Coolant Pump (V51).

- Install the Air Conditioning (A/C) compressor.

- Install the fan shroud. Refer to => [ Fan Shroud ] Service and Repair.

- Install the ribbed belt. Refer to => [ Ribbed Belt ] Ribbed Belt.

- Install the starter.

- Install throttle valve control module (J338).

- Adjust the subframe mount. Refer to => [ Subframe Mount, Adjusting ] Adjustments.

- Electrical connectors and wiring routing.

- Be sure to follow the procedure for connecting the battery and afterwards.

- Install the windshield wiper arms.

- Check oil level.

There is a risk of destroying control modules with excess voltage.

• Do not use a charger as a starting aid.

- Fill the coolant. Refer to => [ Filling: ] Service and Repair.

• Do not use drained coolant in the following situations:

• If the cylinder head or cylinder block was replaced.

• If the coolant is contaminated.