Brake Pads, FNRG60

Brake Pads, FNRG60

Special tools, testers and auxiliary items required

• Torque Wrench (V.A.G 1331)

• Torque Wrench (V.A.G 1410)

• Torque Wrench (V.A.G 1332)

• Brake Pedal Actuator (V.A.G 1869/2)

• Piston Resetting Tool (T10145)

Removing

• When removing, mark brake pads that will be used again. Install in the same position, otherwise braking effect will be uneven!

• Observe the direction of rotation when installing brake disc arrow on brake disc and installed location left or right

- Raise vehicle.

- Remove wheels.

- Secure the brake rotor with a bolt - 1 -.






- Using screwdriver, pry off brake pad retaining spring from brake caliper housing and remove.

- Disconnect brake wear indicator connector






- Release the connector from the retainer using a screwdriver and simultaneously turn the connector 90°

- Pull connector out upward and unhook line

- Unhook brake line from retainer






- Remove - 1 - caps.






- Remove both guide pins from brake caliper.






- Remove brake caliper housing and set aside so that the weight of the brake caliper does not burden or damage the brake hose.

- Remove brake pads from brake caliper housing or from brake carrier.

Clean brake caliper with mineral spirits exclusively.

Installing

- Press piston back.






• Before inserting new brake pads, press the piston back into the cylinder using the piston resetting tool. Before pushing back the piston, siphon some of the brake fluid out of the brake fluid reservoir. Otherwise, especially if reservoir has been topped off, fluid will overflow and cause damage.


Brake fluid is poisonous. NEVER siphon brake fluid with your mouth!

- Set the brake pad with retaining spring and wear indicator into the brake caliper housing (piston).






- Set outer brake pad - 2 - onto the brake caliper.






• Insert brake pads into brake caliper and mount them together onto brake carrier and brake disc.

- Attach the brake caliper housing to the brake carrier and fasten the guide pins to 30 Nm.






- Make sure that the brake hose is installed free of twists.

- Install both protective caps.

- Install retaining spring in brake caliper housing.

- Hook in brake line

- Connect the connector for wear indicator and hook line into dust cap and cover.

• After hooking into both studs, the retaining spring must be pressed under the brake carrier. If improperly installed, the wear of the outer brake pad cannot be adjusted, thereby increasing brake pedal travel.

• After installing brake pads, depress brake pedal several times firmly to properly seat brake pads in their normal operating position.

- Check brake fluid level, and fill if necessary.