Wagon
Rear Lid, Adjusting
Special tools, testers and auxiliary items required
• Adjustment Gauge (3371)
Gap Dimensions
• Dimension - A - = 3.5 mm
• Dimension - B - = 4.5 mm
• Dimension - C - = 5.0 mm
• Dimension - D - = 3.5 mm
• Dimension - E - = 2.2 mm all around
• Make sure the gap is parallel to the body.
• The gas-filled struts must be attached before installing a new rear lid.
Adjusting with Striker Pin
• Before adjusting, install adjusting buffer on rear lid side completely. Refer to => [ Adjusting Screw for Adjusting Buffer ].
Vehicle with Solid Striker Pin
- Remove the rear lid trim panel.
- Loosen combination nuts - 1 - and - 3 -, striker pin - 2 - must be adjustable.
- Note different versions.
With Close Assist
- Loosen combination screws, striker pin - 2 - with motor for closing aid - 1 - must be adjustable.
- For easier installation, there are markings on the rear lid end panel which can be used to adjust the striker pin.
Upper and Lower Striker Pin End Position
• To adjust rear lid, close assist motor must be in lid closed position (lower end position).
• Striker pin cannot be installed in position not visible in drawing (upper end position) - 1 - because rear lid can contact block when closing and be damaged.
• The close assist motor cannot be closed electrically to adjust rear lid.
- Install the adjusting buffer all the way into the rear lid before adjusting the lid. Refer to => [ Adjusting Screw for Adjusting Buffer ].
- Tighten the nuts - 1 - and - 3 - by hand.
- Close rear lid and align with body contour.
- Rear lid lock must be engaged in main detent (2nd lug) during this.
- Open rear lid in this position and tighten the nuts - 1 - and - 3 - to 21 Nm.
Striker Pin with Closing Aid
- If the same striker pin is reinstalled, mark this location before removing.
• Striker pin with closing aid can only be installed in lid closed position, same as delivery condition for a new part.
• If the same catch is going to be used again, open the rear lid and lock the rear lid lock with a screwdriver.
• Closing aid runs in lid closed position = basic position.
• Now remove connector from the close assist and rear lid lock can be opened again by activating grip piece in rear lid.
- Tighten nuts - 1 - just a little.
- Close rear lid and align with body contour.
- Rear lid lock must be engaged in main detent (2nd lug) during this.
- Open the rear lid in this position and tighten the nuts - 1 - to 21 Nm.
- Tighten the screws - 2 - for the stop on the body - 1 - to 8 Nm.
- Turn adjusting buffer - arrow - until closed rear lid with stop buffer on rear lid side makes contact with stop.
- Check whether rear lid still closes easily, repeat adjustment at adjusting buffer if necessary.
- If rear lid is difficult to close, tighten the adjusting buffer slightly.
Adjustment Buffer Installation Position
1 Rear Lid
• When adjusted correctly, adjusting buffer - 3 - must contact stop buffer - 2 - with light pretension when rear lid is closed.
2 Stop, Rear Lid Side
• Installing, refer to => [ Stop, Rear Lid Side ].
• Tighten screws to 8 Nm when installing.
3 Adjustment Buffer, Body Side
• Adjustment buffer secured on body-side with bolts
• Tighten screws to 8 Nm when installing.
• Use the adjustment screw to adjust the height.
• When rear lid is adjusted correctly, adjusting buffer must make contact with light pre-tension with stop on rear lid side.
4 Side Panel
Adjusting Screw for Adjusting Buffer
- Before adjusting rear lid, install adjustment screw - 2 - and cap - 1 - completely into the adjusting buffer - 3 -.
- Remove the adjusting screw - 2 - just enough until the cap - 1 - makes contact with light pre-tension with stop on rear lid side when the rear lid is closed.
- Check whether lid sits without play and in flush position by pushing or pulling on the side edge of rear lid below rear window.
- If necessary, repeat the adjustment.
Stop, Rear Lid Side
- When installing stop - 2 - tighten screw - 1 - to 8 Nm.
- Height adjustment is carried out using adjusting buffer on body side.