Operation CHARM: Car repair manuals for everyone.

Side Panel Trim







Side Panel Trim

Special tools, testers and auxiliary items required

Roller (3356)

Adjustment gauge (3371)

Template (T40038 /8)

The attached trim can only be replaced, removal without destruction is not possible.

Remove adhesive residue on body if necessary.

The adhesive surfaces must free of dust and grease. Clean with cleaning solution (D 009 401 04).

Apply some bonding agent (D 355 205 A2) on the adhesive surface on the body side using the applicator (D 009 500 25) and let it dry for 10 minutes.

When installing, the trim must be applied according to the contours. It is not possible to make corrections later.

Press the covers with the roller (3356) after installation.






1 Side panel trim

Removal:

- Remove the bolts under the wheel housing liner.

- Remove the expanding clip under the wheel housing liner, heat the adhesive surface with a hot air blower and remove the trim in stages.

Installing:

- Clean the surface with cleaning solution (D 009 401 04). Use an adhesive strip remover (VAS 6349) to remove any adhesive still remaining if necessary.

- Apply the bonding agent (D 355 205 A2) with the applicator (D 009 500 25) in the adhesion area and let it dry for 10 minutes.

- Bend the protective film sideways so that they can be reached when the side panel trim is dismantled.

- Place it on the sill panel trim and door cover according to the contour with gap dimensions when installing.

- Remove the protective film on the removal tabs between the side panel and trim and press it on by hand in stages.

- Tighten the bolts in the order center; rear and front.

- Install the expanding clip in the cover.

2 Adhesive tape

Pull off protective foil before installing

3 Wheel housing liner

4 Bolt

2.5 Nm

5 Rear door trim

To remove, warm adhesive surfaces with hot air gun and gradually pull off trim.

- Clean the surface with cleaning solution (D 009 401 04). Use an adhesive strip remover (VAS 6349) to remove any adhesive still remaining if necessary.

- Apply the bonding agent (D 355 205 A2) with the applicator (D 009 500 25) in the adhesion area and let it dry for 10 minutes.

Position according to contours when installing and gradually press on firmly by hand.

Side panel gap dimension/sill panel trim

- Check the gap dimensions with the template (T40038 /8) and adjust.

- Press on the side panel trim - 1 - with distance a on the sill panel trim - 2 -.






Door cover gap dimension/ side panel






- Press on the door cover - 1 - with distance a = 2.5 mm to the side panel trim - 2 -.

- Make sure that the gap is parallel.