Drive Axle Overview, With 88/98 mm Diameter Outer CV Joint and 100/108 mm Diameter Inner CV Joint With Cap
Drive Axle Overview, with 88/98 mm Diameter Outer CV Joint and 100/108 mm Diameter Inner CV Joint with Cap
1 Cover
• Carefully remove the cover using a drift, replace if damaged.
• The adhesive surfaces on the cover/inner CV joint must be free of grease when installing.
• Coat the sealing surface with sealant before installing the CV joint.
2 Securing Ring
• Remove and install with commercially-available circlip pliers.
• Always replace if removed.
3 Inner CV Joint
• Replace only as complete unit.
• Checking, refer to => [ Inner CV Joint, Checking ] Inner CV Joint, Checking.
• the adhesive surfaces must be free of oil and grease.
• When installing joint on axle shaft, splines on axle shaft must be lightly coated with grease used in joint.
4 Inner CV Boot with a Cap
• Without ventilation bore.
• Carefully remove the cap using a drift, replace if damaged.
• Check the inner CV joint if there is damage. Refer to => [ Inner CV Joint, Checking ] Inner CV Joint, Checking.
• The sealing surfaces on the cap/inner CV joint must be free of grease when installing.
5 Backing Plate
6 Bolt
• M10
• 70 Nm
• Always replace if removed.
7 Clamp
• Always replace if removed.
• Tensioning, refer to => [ Tightening Clamps on Inner Joint ] Inner CV Joint, 100 mm Diameter or 108 mm Diameter With Cap.
8 Drive Axle
• Removing and installing, refer to => [ Drive Axle ] Drive Axle.
9 Clamp
• Always replace if removed.
• Tensioning, refer to => [ Install the clamp on the 88 mm diameter or 100 mm diameter outer joint. ] Outer CV Joint, 88 mm Diameter or 100 mm Diameter.
10 Outer CV Boot
• Without ventilation bore.
• Check for tears and chafing; replace if necessary.
• The protective boot/metal cap sealing surfaces must be free of grease when installing.
• The protective boot/drive axle sealing surfaces must be free of grease when installing.
11 Clamp
• Always replace if removed.
• Tensioning, refer to => [ Install the clamp on the 88 mm diameter or 100 mm diameter outer joint. ] Outer CV Joint, 88 mm Diameter or 100 mm Diameter.
12 Securing Ring
• Always replace if removed.
• Allocation Electronic Parts Catalog (ETKA).
• Insert before mounting in ring groove (not visible with joint installed).
• Before installing CV joint, align sealing ring in center with opening facing upward.
13 Outer CV Joint
• Replace only as complete unit.
• Driving off, refer to=> [ Outer CV Joint, 88 mm Diameter or 100 mm Diameter ] Outer CV Joint, 88 mm Diameter or 100 mm Diameter.
• Installing: Drive onto shaft using plastic hammer until compressed circlip seats.
• Circlip must lie in joint chamfer when guiding in, guide with pliers if necessary.
• The protective boot/CV joint sealing surfaces must be free of grease when installing.
• When installing joint on axle shaft, splines on axle shaft must be lightly coated with grease used in joint.
14 Bolt
• 200 Nm + 180° turn
• Always replace if removed.
• Follow the assembly information when loosening and tightening. Refer to => [ Threaded Connection Between Drive Axle and Wheel Hub, Loosening and Tightening ] Procedures.
Grease Quantity and Type
Grease joint when replacing CV boot.
Pack the joint with grease Electronic Parts Catalog (ETKA).
• Note that the outer and inner joints use different types of grease.
