Operation CHARM: Car repair manuals for everyone.

Left and Right Timing Chain Covers






Left and Right Timing Chain Covers

Special tools, testers and auxiliary items required

Hand drill with plastic brush attachment

Protective eye-wear

Removing

Left Timing Chain Cover:

- Remove the left secondary air injection combination valve. Refer to => [ Secondary Air Injection Left Combination Valve ] Secondary Air Injection Left Combination Valve.

- Disconnect the connector - 3 -.






- Remove the bolts - arrows -.

- Disconnect the electrical connectors on the ignition coils on the left side of the cylinder head.

Ignore items - 1 and 2 -.

- Free up electrical wiring harness.

- Remove the bolts - 1 to 8 -.






- Carefully remove the left cover for the timing chain from the bond.

Right Timing Chain Cover:

- Remove the right secondary air injection combination valve. Refer to => [ Secondary Air Injection Right Combination Valve ] Secondary Air Injection Right Combination Valve.

- Free up electrical wiring harness.

- Remove the bolts - 1 to 8 -.






- Carefully remove the right cover for the timing chain from the bond.

Installing

Tightening specifications:

=> [ Left Timing Chain Cover, Tightening
Specifications and Sequence ] Timing Chain Covers Overview

=> [ Right Timing Chain Cover, Tightening
Specifications and Sequence ] Timing Chain Covers Overview

During installation, all cable ties must be installed at the same location.


Risk of eye injury.

Wear protective eye-wear.


Risk of contaminating lubricating system.

Cover open parts of engine.

- Remove the sealant residue on the covers for the timing chains, cylinder block and cylinder head, for example using a rotating plastic brush.






- Clean the sealing surfaces; they must be free of oil and grease.

Note the expiration date of the sealing compound.

- Cut the tube nozzle at the front marking (nozzle diameter approximately 2 mm).







The lubrication system could be plugged with excess sealant.

Do not apply sealant bead thicker than indicated.

- Apply a sealant bead - arrow - to the clean sealing surface of the left timing chain cover as shown in the illustration.






Thickness of sealant bead: 2.5 mm.

The timing chain cover must be installed within 5 minutes after applying the sealant

- Position the left timing chain cover and tighten the bolts. Refer to => [ Left Timing Chain Cover, Tightening
Specifications and Sequence ] Timing Chain Covers Overview.






- Apply a sealant bead - arrow - to the clean sealing surface of the right timing chain cover as shown in the illustration.






Thickness of sealant bead: 2.5 mm.

- Position the right timing chain cover and tighten the bolts. Refer to => [ Right Timing Chain Cover, Tightening
Specifications and Sequence ] Timing Chain Covers Overview.






The rest of the installation is performed in reverse order of removal, noting the following:

- Install the secondary air injection combination valve. Refer to => [ Secondary Air Injection Left Combination Valve ] Secondary Air Injection Left Combination Valve, => [ Secondary Air Injection Right Combination Valve ] Secondary Air Injection Right Combination Valve.