Chain and Disc Set I Overview

Chain and Disc Set I Overview

Part 1





1 ATF Filter

• Different versions

• Removing and installing, refer to => [ ATF Filter ] 01J,0AN Continuously Variable Transmission

2 Bearing D

• Disc set roller bearing I

• Different versions with or without inner race

• Removing and installing, refer to => [ Bearing D and E for Disc Set I ] Bearing D and E for Disc Set I

3 Bearing E

• Disc set ball bearing I

• Removing and installing, refer to => [ Bearing D and E for Disc Set I ] Bearing D and E for Disc Set I

4 Intermediate Housing

• Removing and installing, refer to => [ Chain and Disc Set I ] Chain and Disc Set I

5 Bolt

• Different designs and lengths depending on version

• Replace the bolts.

• Steel bolt - 25 Nm

• Aluminum bolt - 10 Nm plus an additional 90° (1/4 turn)

6 Sensor Wheel II

• Always replace after removing

• Removing and installing, refer to => [ Chain and Disc Set I ] Chain and Disc Set I

7 Oil Pipe

• Do not damage sealing surface.

• Removing and installing, refer to => [ Chain and Disc Set I ] Chain and Disc Set I

8 Cover

• For the sensor wheel II

9 Axial Sealing Element

• Replace

• For ATF filter

10 Sensor Wheel I

• Always replace after removing

• Removing and installing, refer to => [ Chain and Disc Set I ] Chain and Disc Set I

11 Locking Ring

• Removing and installing

• After replacing the disc set, I must be measured again => [ Determining the Shim and Circlip ] Disc Set I

• Must contact the base of the groove

• Installed position: The bores in the circlip eyes are conical. The narrow side faces up

12 Adjusting Shim

• After replacing the disc set, I must be measured again => [ Determining the Shim and Circlip ] Disc Set I

13 Oil Pipe

14 Clip

• For the oil pipe

15 O-ring

• Replace

16 Locking Ring

• For the ball bearing and the roller bearing

17 Bolt

• 10 Nm

Part 2





1 Transmission Housing

• With disc set II

2 Alignment Sleeve

3 Gasket

• Replace

4 Disc Set II

• Cannot be replaced individually

5 Alignment Sleeve

6 Suction Jet Pump

• Removing and installing, refer to => [ Suction Jet Pump ] Suction Jet Pump

7 Guide Rail

• Clipped onto the oil pipe - 10 -

• Install with the chain mounted

8 O-ring

• For the oil pipe

• Removing and installing

9 Bolt

• 10 Nm

10 Oil Pipe

11 Oil Guide Piece I

12 Oil Guide Piece II

13 Thrust Washer

• Identify with color

• Do not interchange with shim - 12 -

14 Chain

• Removing and installing, refer to => [ Chain and Disc Set I ] Chain and Disc Set I

15 Disc Set I

• Removing and installing, refer to => [ Chain and Disc Set I ] Chain and Disc Set I

• Removing and Installing, refer to => [ Disc Set I ] Disc Set I

• After replacing, the circlip - 11 - and the shim - 12 - must be measured again, refer to => [ Disc Set I ] Disc Set I

16 Locking Ring

• For bearing C

17 Bearing C

• Disc set roller bearing I

• Removing and installing, refer to => [ Bearing C for Disc Set I ] Bearing C for Disc Set I

18 Oil Pipe

• With rectangular ring

• Removing and installing, refer to => [ Disc Set I ] Disc Set I