Operation CHARM: Car repair manuals for everyone.

Drive Axle






Drive Axle

Special tools, testers and auxiliary items required

Torque wrench (V.A.G 1332)

Torque wrench (V.A.G 1576)

Ball joint puller (T40043)

Ring Spanner Insert (V.A.G 1332/7)

Removing

Affects Vehicles with Air Suspension

- Place the vehicle on a hoist. Refer to => [ Positioning Vehicle on Hoist and Wheels ] Positioning Vehicle on Hoist and Wheels.

Affects All Vehicles

- Loosen collar bolt for outer joint of drive axle. Refer to => [ Drive Axle Outer Joint Collar Bolt, Loosening and Tightening ] Description and Operation.

- Remove the wheel.

- Remove noise insulation.

- Remove the drive axle - 1 - from the flange shaft.






- Remove drive axle.

If there is not enough room available to remove drive axle, perform following steps:

- Remove the nut from the guide link joint pins enough so it is flush with the joint pin threads. Use 6 mm socket wrench to hold joint pin, if necessary.

- Press linkage stub of guide control arm off conical seating using (T40043).






Be careful not to damage CV boot in the process!

Make sure that both puller lever arms are parallel to each other when using greatest force.

- Remove the nut and the guide link joint pin from the wheel bearing housing.

- With a second technician, tilt the wheel bearing housing to the side while pulling the drive axle pins out of the wheel hub.

- Remove drive axle.

Installing

Install in reverse order of removal. Note the following:

- Remove adhesive residue at stub thread of guide control arm.

Tightening specifications, refer to => [ Track Control Arm, Guide Link and Level Control System Sensor Assembly Overview ] Track Control Arm, Guide Link and Level Control System Sensor Assembly Overview.

- Tightening specification for drive axle to flange shaft/transmission.

- Install wheel.

- On vehicles with air suspension, position vehicle on wheels. Refer to => [ Positioning Vehicle on Hoist and Wheels ] Positioning Vehicle on Hoist and Wheels.

- Tighten wheel.

- Tighten collar bolt for outer joint of drive axle => [ Drive Axle Outer Joint Collar Bolt, Loosening and Tightening ] Description and Operation.