Overhaul

Large and Small Clamps, Clamping on Inner or Outer Joint

Depending on the version of the clamp, use the following tools:

Special tools, testers and auxiliary items required

• Locking Pliers (VAS 6199)

• CV Joint Boot Clamp Tool (V.A.G 1682)

Mount and Tension Stainless Steel Clamps Using the (V.A.G 1682) as Illustrated.

- Make sure that the jaws of the tension clamp seat in the corners - arrows B - of the connecting tube.






- Tighten the clamp by turning the spindle using a torque wrench - C - (do not tilt the pliers).

• A stainless steel clamp must be used due to the hardness of the CV boot material (compared to rubber). This clamp can only be tensioned using the (V.A.G 1682).

• Tightening specifications: 20 Nm.

• Use torque wrench with 5 to 50 Nm range (for example (V.A.G 1331) ).

• Make sure the spindle threads on the pliers - A - move freely. Grease with MoS2 grease if necessary.

• If the thread is tight for example dirty, the required tensioning force for the hose clamp will not be achieved in spite of correct tightening specification settings.

Attach and Tension the Clamp with the Tabs using the (VAS 6199) , as Illustrated.

- For a better alignment of multi-point socket bolts when installing drive axle, the lock - 2 - on the clamping sleeve must be located between the joint connecting flanges - 1 -.






- Engage the clamp at the first catch by hand.

- Close the clamp using the (VAS 6199) - 2 -.