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Transfer Fuel Pump (G6), Checking






Transfer Fuel Pump (G6), Checking

Special tools, testers and auxiliary items required

Remote Control (V.A.G 1348/3A)

Multimeter (V.A.G 1526D)

Connector Test Set (V.A.G 1594C)

Procedure






- Observe test conditions. Refer to => [ Test Conditions ] Initial Inspection and Diagnostic Overview.

- Remove the right 1/3 rear seat.

- Remove the bolts - arrows - and remove the locking flange cover - 1 -.

- Disconnect the electrical connector - 1 - on the locking flange.






- Push the circlip - 1 - upward - arrow A - and compress the release - arrow B -.






- Press on the marked location - arrow A - and remove the cover - 2 -.






- Release the latch - arrow B - and open the cover - 1 -.

- Connect the (V.A.G 1348/3A) using the adapter (V.A.G 1348/3-3) and cable from the (V.A.G 1594C) to the terminal - 1 -.






- Tape the (V.A.G 1348/3-3) with insulating tape - arrow - to prevent a short circuit.

- Connect connector terminal - 5 - with an adapter cable from the (V.A.G 1594C) to chassis ground.

- Route the (V.A.G 1348/3A) toward the front in the engine compartment.

- Connect the alligator clip to the battery jump start terminal (U6) - A - in the terminal 30 wire junction 2 (TV22) in the plenum chamber.

- Press the button of the remote control.

Running noise of pump must be audible.

The fuel pump runs quietly. Avoid surrounding noises while testing the fuel pump.

If no operating noise can be heard:

- Connect multimeter between terminal - 1 and 5 - of harness connector for voltage measurement.






- Press the switch on the remote control.

Specified value: Approximately battery voltage.

If the specification is not obtained:

- Repair the open circuit in the wiring according to wiring diagram.

If specified value is obtained, although no running-noise can be heard at pump:






- Remove the fuel delivery unit. Refer to => [ Fuel Delivery Unit ] Fuel Delivery Unit.

- Check the electrical wires between the locking flange and fuel pump to make sure they are connected and routed correctly.

- If no fault is detected in the electrical wires, replace the fuel delivery unit.

- Install the fuel delivery unit while following the information on connecting the battery => [ Installing ] Fuel Delivery Unit.