Operation CHARM: Car repair manuals for everyone.

Final Drive, Differential (0BKA Automatic Transmission)






Gear Oil in Front Final Drive, Filling after Repair

Special tools, testers and auxiliary items required

Oil Collecting and Extracting Device (V.A.G 1782)

Hand Pump for Transmission Filling (VAS 6617)

Protective goggles

Draining

The engine is off.

Move the vehicle onto a 4-column shop hoist or over a work pit so it is completely level.

Transmission fluid temperature: approximately 20 °C (68 °F) (room temperature).

Tightening specifications, refer to => [ Gear Oil Drain and Inspection Plugs Overview ] Gear Oil Drain and Inspection Plugs Overview.

General repair instructions, refer to => [ Repair Information ] Repair Information.

Clean working conditions for the automatic transmission. Refer to => [ Clean Working Conditions ] Clean Working Conditions.

Follow the disposal requirements.

Replace the ATF drain plug and seal.

Replace the plug for the ATF check and fill hole.

- Place the (V.A.G 1782) under the transmission.






Danger of eye injury.

Wear protective goggles.

- Remove the drain plug - arrow B - from the front final drive and drain the transmission fluid.


There is a risk of damaging the transmission.

Do not start the engine if there is no transmission oil in the front final drive.

- Install the new drain plug - arrow B -.

Filling

Transmission fluid temperature: approximately 20 °C (68 °F) (room temperature).

Tightening specification, refer to => [ Gear Oil Drain and Inspection Plugs Overview ] Gear Oil Drain and Inspection Plugs Overview.

- Place the (V.A.G 1782) under the transmission.


Danger of eye injury.

Wear protective goggles.

- Remove the drain plug - arrow A - from the front final drive.





- Install the adapter (VAS 6617/6) and the adapter (VAS 6617/2) into the transmission hand-tight.





- Connect the (VAS 6617) and fill the front final drive with approximately 0.9 liters of gear oil.

For the correct transmission fluid, refer to the electronic parts catalog ETKA.

- Wait 5 minutes.

A filling time of at least 5 minutes is required so that the internal oil level between the differential and oil fill space can equalize.

- Remove the (VAS 6617/6) from the transmission and let any extra oil drain out.

Specified value: The oil level is correct when the front final drive is filled to the lower edge of the filler opening. Fill the gear oil once more if necessary.

- Tighten the new drain plug - arrow A - for the front final drive.





It is not necessary to check the oil level again at this stage.