Transfer Case: Description and Operation
Center Differential Housing Overview
There is a risk of damaging the transmission.
• Do not start or tow the vehicle when the center differential is removed or when the gear oil has been drained.
1 Screw
• 20 Nm plus an additional 90° turn
• Replace
2 Bolt
• Tightening sequence and tightening specification
• Replace
3 Center Differential Housing
• Refer to => [ Center Differential Housing, Transmission Installed ] Service and Repair
4 O-ring
• Replace
• Coat with transmission fluid
5 Center Differential
6 Ball Bearing
• For the center differential
• Refer to => [ Center Differential Ball Bearing ] Service and Repair
7 Locking Ring
• For the ball bearing on the transmission output shaft with splines
8 Locking Ring
• For the transmission output shaft with splines
9 Ball Bearing
• For the transmission output shaft with splines
• Refer to => [ Ball Bearing, Transmission Output Shaft with Splines ] Ball Bearing, Transmission Output Shaft With Splines
10 Balance Weight
• Installed depending on the version
11 Shaft Seal
• For the transmission output shaft with splines
• Refer to => [ Transmission Output Shaft with Splines, Vehicles without Vibration Damper ] Transmission Output Shaft With Splines, Vehicles Without Vibration Damper
• Refer to => [ Transmission Output Shaft with Splines, Vehicles with Vibration Damper ] Transmission Output Shaft With Splines, Vehicles With Vibration Damper
12 Transmission Output Shaft with Splines
• Without vibration damper
• Allocation, refer to the electronic parts catalog ETKA
• Refer to => [ Transmission Output Shaft with Splines ] Transmission Output Shaft With Splines
• Replace the shaft seal when replacing the transmission output shaft with splines
13 Dust Ring
• Replace after removing
14 Transmission Output Shaft with Splines
• With vibration damper
• Allocation, refer to the electronic parts catalog ETKA
• Refer to => [ Transmission Output Shaft with Splines ] Transmission Output Shaft With Splines
• Replace the shaft seal when replacing the transmission output shaft with splines
Center Differential Housing - Tightening Specification and Sequence
• Replace the bolts for the center differential housing.
- Tighten the bolts in three steps in the sequence shown: