Operation CHARM: Car repair manuals for everyone.

Transfer Case: Description and Operation






Center Differential Housing Overview


There is a risk of damaging the transmission.

Do not start or tow the vehicle when the center differential is removed or when the gear oil has been drained.






1 Screw

20 Nm plus an additional 90° turn

Replace

2 Bolt

Tightening sequence and tightening specification

Replace

3 Center Differential Housing

Refer to => [ Center Differential Housing, Transmission Installed ] Service and Repair

4 O-ring

Replace

Coat with transmission fluid

5 Center Differential

6 Ball Bearing

For the center differential

Refer to => [ Center Differential Ball Bearing ] Service and Repair

7 Locking Ring

For the ball bearing on the transmission output shaft with splines

8 Locking Ring

For the transmission output shaft with splines

9 Ball Bearing

For the transmission output shaft with splines

Refer to => [ Ball Bearing, Transmission Output Shaft with Splines ] Ball Bearing, Transmission Output Shaft With Splines

10 Balance Weight

Installed depending on the version

11 Shaft Seal

For the transmission output shaft with splines

Refer to => [ Transmission Output Shaft with Splines, Vehicles without Vibration Damper ] Transmission Output Shaft With Splines, Vehicles Without Vibration Damper

Refer to => [ Transmission Output Shaft with Splines, Vehicles with Vibration Damper ] Transmission Output Shaft With Splines, Vehicles With Vibration Damper

12 Transmission Output Shaft with Splines

Without vibration damper

Allocation, refer to the electronic parts catalog ETKA

Refer to => [ Transmission Output Shaft with Splines ] Transmission Output Shaft With Splines

Replace the shaft seal when replacing the transmission output shaft with splines

13 Dust Ring

Replace after removing

14 Transmission Output Shaft with Splines

With vibration damper

Allocation, refer to the electronic parts catalog ETKA

Refer to => [ Transmission Output Shaft with Splines ] Transmission Output Shaft With Splines

Replace the shaft seal when replacing the transmission output shaft with splines

Center Differential Housing - Tightening Specification and Sequence





Replace the bolts for the center differential housing.

- Tighten the bolts in three steps in the sequence shown: