Operation CHARM: Car repair manuals for everyone.

Flush-Bonded Windows







Flush-Bonded Windows

Special tools, testers and auxiliary items required

Cutting Tool Kit (VAS 6452)

Wire Spool (VAS 6452/1)

Cutting Tool Kit Wire (VAS 6452/2)

Cutting Tools for Glass (V.A.G 1351)

Pull Handle (V.A.G 1351/1)

Suction Lifter (V.A.G 1344)

Electric Cutter (V.A.G 1561A)

Angled Blade (V.A.G 1561/10)

Universal Cutting Blade (V.A.G 1561/11)

Scraper (15+25 mm) (V.A.G 1561/7+8)

Double Cartridge Gun (VAS 5237)

Cartridge Gun (V.A.G 1628)

Cartridge Heater (V.A.G 1939A)

Minimum Curing Times


For safety reasons, use only electrically non-conductive 2C-adhesive when installing windshield and rear window using the materials listed below.

The vehicle can only be used after the minimum curing time has elapsed.






Adhesive Sealant, Removing from Window

Adhesive removal solution (D 002 000 10) is the recommended cleaning solution. Follow the safety precautions when using it.


When cleaning from vehicle interior out, the window just installed must not be pressed outward.

Paint Surfaces

- First, clean paint surfaces with a dry cloth. Remove the remaining material with adhesive removal solution (D 002 000 10).

Plastic Trim

- Allow the adhesive sealant to harden (approximately 1 hour) and then peel it off.