Operation CHARM: Car repair manuals for everyone.

Engine Lubrication: Service and Repair






Oil Pan Upper and Lower Sections, Oil Pump and Oil Cooler Overview

Danger of catalytic converter damage.

The oil level must not exceed the "MAX" marking.

If large quantities of metal particles or abraded material are detected during engine repairs, it may mean the crankshaft or rod bearings are damaged. To prevent subsequent damage, the following work must be performed after the repair: Oil channels must be cleaned carefully; replace oil spray jets, engine oil cooler and oil filter.

Oil capacities, specifications and viscosity classes, refer to the Parts Catalog.

Oil injector jet for piston cooling, refer to => [ Oil Spray Jet for Piston Cooling ] Pistons and Connecting Rod Overview.






1 Nut

9 Nm

2 Oil Level Thermal Sensor (G266)

Removing and installing, refer to => [ Oil Level Thermal Sensor (G266) ] Service and Repair

3 Seal

Replace

4 Lower Oil Pan

Removing and installing, refer to => [ Lower Oil Pan ] Lower Oil Pan

5 Bolt

Replace

3 Nm plus an additional 90° turn

6 Lower Oil Baffle

7 Bolt

Replace

Tightening specification and sequence, refer to => [ Upper Oil Pan, Tightening Specifications and Sequence ]

8 Upper Oil Pan

Removing and installing, refer to => [ Upper Oil Pan ] Upper Oil Pan

9 Alignment Bushing

Quantity: 2

10 O-ring

Insert into guide frame

Replace

11 Bolt

9 Nm

Insert with locking compound; Locking compound, refer to the Parts Catalog.

12 Upper Oil Baffle

13 Gasket

Insert into guide frame

Replace

14 Gasket

Replace

15 Bolt

9 Nm

16 Engine Oil Cooler

See note

Removing and installing, refer to => [ Engine Oil Cooler ] Service and Repair

With oil cooler bypass valve

17 Bolt

9 Nm

18 Oil Pump Input Shaft

19 Pressure Spring

20 Sleeve

Quantity: 2

21 Bracket

22 Bolt

9 Nm

23 Chain Sprocket for Oil Pump

Can only be placed onto driveshaft in one position

24 Bolt

30 Nm plus an additional 90° turn

Replace

For loosening and tightening, counter hold on the chain sprocket with a spanner wrench (3212)

25 O-ring

Replace

26 Gasket

Replace

27 O-ring

Replace

28 Oil Pump

Do not disassemble

Removing and installing, refer to => [ Oil Pump ] Service and Repair

29 Bolt

20 Nm

30 Bolt

Replace

Tightening specification and sequence, refer to => [ Lower Oil Pan, Tightening Specifications and Sequence ]

31 Seal

Replace

32 Oil Drain Plug

30 Nm

Lower Oil Pan, Tightening Specifications and Sequence





Replace any bolts that were tightened with an additional turn.

- Tighten bolts in 2 stages as follows:






Upper Oil Pan, Tightening Specifications and Sequence





Replace any bolts that were tightened with an additional turn.

- Tighten bolts in 2 stages as follows: