Clutch Pressure Plate and Clutch Plate, LuK, Single-Disc Clutch

Clutch Pressure Plate and Clutch Plate, LuK, Single-Disc Clutch

Special tools, testers and auxiliary items required

• Thrust Plate (VW 402)

• Thrust Disc (VW 412)

• Thrust Pad (VW 510)

• Assembly Tool (T10254)

• Thrust Piece (T40089)

• Thrust Piece (T40171)

Removing

- Remove the clutch module. Refer to => [ Clutch Module ] Clutch Module.






1 - Clutch Pressure Plate

Danger of causing damage to the clutch pressure plate and the dual mass flywheel.

• Only remove and install the clutch pressure plate - 1 - when it is tensioned.

• Clutch pressure plates that are not tensioned will distort when loosening or tightening the bolts - 2 - and that leads to shuddering when accelerating.

• The dual mass flywheel - 3 - must only be supported by the sliding washer - arrow A - when tightening the clutch pressure plate - 1 - in the hydraulic press.

• If the dual mass flywheel is supported on the transfer plate - arrow B -, it will distort and be damaged. The dual mass flywheel must then be replaced.

- Position the clutch module so the (VW 510) rests on the sliding washer - arrow A - in the dual mass flywheel.

- Place the assembly tool (T10254/3) on the clutch pressure plate spring tabs - 1 - and press it using the press.

• Pressing distance dimension - x - 8 - 9 mm

• A second technician is needed for the following step.

- Remove all 6 bolts - 2 - and release the tension on the press.

- Remove the clutch pressure plate - 1 - and clutch disc.

Installing

Installation is performed in the reverse order of removal while observing the following:

• Check the clutch pressure plate for distortion. Refer to => [ SAC Pressure Plate, Checking for Distortion,
Cracks and Burn Marks ] Clutch, Luk Overview, Single-Disk Clutch.

• The adjusting ring on the clutch pressure plate must be reset before installing, if the clutch plate is being replaced. Refer to => [ Clutch Pressure Plate Adjusting Ring, LuK, Resetting, Single-Disc Clutch ] Adjustments.

- Center the clutch disc using the (T40171).






• Clutch plate installed location: The spring pack (coil springs) or "Getriebeseite (transmission side)" must face the clutch pressure plate.

- Install the clutch pressure plate on the centering pins.

- Position the clutch module so the (VW 510) rests on the sliding washer - arrow A - in the dual mass flywheel.






1 - Clutch Pressure Plate

The dual mass flywheel could be damaged.

• The dual mass flywheel - 3 - must only be supported by the sliding washer - arrow A - when tightening the clutch pressure plate - 1 - in the hydraulic press.

• If the dual mass flywheel is supported on the transfer plate - arrow B -, it will distort and be damaged. The dual mass flywheel must then be replaced.

- Place the (T10254/3) over the (T40171).

- Press the press straight until the clutch pressure plate - 1 - comes into contact with the dual mass flywheel - 3 - - C arrows -.

• A second technician is needed for the following step.

- Install all 6 bolts - 2 - one after another and tighten to the final specification. Refer to => [ (Item 7) Bolt ] Clutch, Luk Overview, Single-Disk Clutch.

- Release the tension on the press.

- Install the clutch module. Refer to => [ Clutch Module ] Clutch Module.