Operation CHARM: Car repair manuals for everyone.

Oil Pan, Mechatronic and Transmission Fluid Pump Overview






Oil Pan, Mechatronic and Transmission Fluid Pump Overview

Ignore items - 8 through 14 - here, for a description, refer to => [ Transmission Fluid Cooler and Filter Overview ] Transmission Fluid Cooler and Filter Overview.

Ignore items - 19 through 23 - here, for a description, refer to => [ Drain Plug, Inspection Plug and Overflow Tube for Transmission Oil Overview ] Drain Plug, Inspection Plug and Overflow Tube For Transmission Oil Overview.





1 - Fluid Pan

Refer to => [ Oil Pan ] Service and Repair

2 - Bolts

Replace

Quantity: 5

Tightening sequence

3 - Gasket

Replace

4 - Bolts

Replace

Quantity: 10

Direct shift gearbox (DSG) mechatronic (J743) - tightening specification and sequence

5 - Direct shift gearbox (DSG) mechatronic (J743)

With O-rings on connector

Replace O-rings

Refer to => [ Direct Shift Gearbox (DSG) Mechatronic (J743) ] Service and Repair

6 - Ventilation Pipe

Replace after removal

Pressed into transmission

7 - Bleed Cap

Placed on bled pipe

15 - Transmission Oil Pump

Refer to => [ Transmission Fluid Pump ] Service and Repair

Insert with new seal

16 - Bolts

Replace

Quantity: 4

Different bolts depending on version

Transmission oil pump - tightening specification and sequence

17 - Transmission Oil Pump Cover

Replace

With seal

Removing and installing, refer to => [ Transmission Fluid Pump ] Service and Repair

18 - Bolt

Replace

Quantity: 4

Tightening sequence

24 - Guard Plate

Depends on version

25 - Bolts

32 Nm

Quantity: 4

Oil Pan - Tightening Specification and Sequence

- Tighten the bolts - arrows - diagonally in steps to 16 Nm.





Direct Shift Gearbox (DSG) Mechatronic (J743) - Tightening Specification and Sequence

Replace bolts that are tightened to the specification.

- Tighten the bolts in four steps in the sequence shown:










Transmission Oil Pump - Tightening Specification and Sequence

Replace bolts that are tightened to the specification.

- Tighten bolts - arrows - (different bolts depending on version):





Countersunk bolts - A -:

- Tighten countersunk bolts to 8 Nm diagonally.

Flat head bolts - B -:

- Tighten flat head bolts in 2 stages as follows:






Transmission Oil Pump Cover - A - - Tightening Specification and Sequence

Replace the cover bolts for transmission fluid pump.

- Tighten the bolts - arrows - diagonally in steps to 8 Nm.





Transmission Input Speed Sensor (G182)/Clutch Oil Temperature Sensor (G509)





A Transmission Input Speed Sensor (G182)/Clutch Oil Temperature Sensor (G509)
B Bolt - 10 Nm
C Electrical connection

=> [ Transmission Input Speed Sensor (G182) and Clutch Oil Temperature Sensor (G509) ] Service and Repair.