Operation CHARM: Car repair manuals for everyone.

Engine Code CAEB







Component Locations Overview

Components A through I are not depicted in the exploded view illustration.






1 - Heated Oxygen Sensor (HO2S) (G39) and Oxygen Sensor (O2S) Heater (Z19)

Component location, refer to => [ Oxygen Sensors ]

Removing and installing, refer to => [ Heated Oxygen Sensor (G39) and Oxygen Sensor Heater (Z19) ] Heated Oxygen Sensor (G39) and Oxygen Sensor Heater (Z19)

2 - Oxygen Sensor (O2S) after Three Way Catalytic Converter (TWC) (G130) and Heater for Oxygen Sensor (O2S) 1 after Catalytic Converter (Z29)

Component location, refer to => [ Oxygen Sensors ]

Removing and installing, refer to => [ Oxygen Sensor after Three Way Catalytic Converter (G130) and Heater for Oxygen Sensor 1 after Catalytic Converter (Z29) ] Oxygen Sensor After Three Way Catalytic Converter (G130) and Heater For Oxygen Sensor 1 After Catalytic Converter (Z29)

3 - Fuel Pressure Regulator Valve (N276)

Component location, refer to => [ High Pressure Pump ]

4 - High Pressure Pump

Removing and installing, refer to => [ High Pressure Pump ]

5 - Channel Separating Plate Vacuum Diaphragm (intake manifold flaps)

Component location, refer to => [ IMRC Valve ]

6 - Intake Manifold Runner Control (IMRC) Valve (N316)

Component location, refer to => [ IMRC Valve ]

7 - Engine Speed (RPM) Sensor (G28)

4.5 Nm

Component location, refer to => [ RPM Sensor ]

8 - Evaporative Emission (EVAP) Canister Purge Regulator Valve 1 (N80)

9 - 6-Pin Connectors

For Heated Oxygen Sensor (HO2S) (G39) and Oxygen Sensor (O2S) Heater (Z19) (black)

Oxygen Sensor (O2S) after Three Way Catalytic Converter (TWC) (G130) and Heater for Oxygen Sensor (O2S) 1 after Catalytic Converter (Z29) (brown connector)

Component location, refer to => [ Component and Connectors ]

10 - Connectors

For Knock Sensor (KS) 1 (G61) , IMRC valve, fuel pressure sensor (G247) , intake manifold runner position sensor (G336) , Engine Coolant Temperature (ECT) sensor (G62) , Camshaft Position (CMP) sensor (G40) and fuel injectors N30...N33

Component location, refer to => [ Connectors ]

11 - Engine Control Module (ECM) (J623)

Removing and installing, refer to => [ Engine Control Module (J623) ] Service and Repair

12 - Charge Air Pressure Sensor (G31)

Component location, refer to => [ Charge Air Pressure Sensor ]

13 - Throttle Valve Control Module (J338) , Electronic Power Control (EPC) throttle drive (G186)

EPC throttle drive angle sensor 1 (G187) and EPC throttle drive angle sensor 2 (G188)

Each time the throttle valve control module is removed and installed or replaced, it must be adapted to the ECM.

Component location, refer to => [ Components ]

14 - Intake Air Temperature (IAT) Sensor (G42)

Component location, refer to => [ Components ]

15 - Knock Sensor (KS) 1 (G61)

20 Nm

In order to remove, the coolant pump and coolant thermostat must be removed

Removing and installing, refer to => [ Knock Sensor 1 (G61) ] Service and Repair

16 - Engine Coolant Temperature (ECT) Sensor (G62)

Component location, refer to => [ ECT sensor ]

17 - Fuel Pressure Sensor (G247)

Component location, refer to => [ Fuel Pressure Sensor ]

Removing and installing, refer to => [ Fuel Pressure Sensor (G247) ] Service and Repair

18 - Oil Pressure Regulation Valve (N428)

Component location, refer to => [ Oil Pressure Regulation Valve ]

19 - Reduced Oil Pressure Switch (F378)

Component location, refer to => [ Oil Pressure Switch ]

20 - Oil Pressure Switch (F22)

Component location, refer to => [ Oil Pressure Switch ]

21 - Intake Manifold Runner Position Sensor (G336)

Component location, refer to => [ Intake Manifold Runner Position Sensor ]

22 - Camshaft Position (CMP) Sensor (G40)

Component location, refer to => [ CMP Sensor ]

23 - Camshaft Adjustment Valve 1 (N205)

Component location, refer to => [ Camshaft Adjustment Valve 1 ]

24 - Ignition Coils with Power Output Stages

Component location, refer to => [ Ignition Coils ]

The ignition coils must be pulled out of the cylinder head using the ignition coil puller (T40039)

Removing and installing, refer to => [ Ignition Coils with Power Output Stages ] Service and Repair

25 - Turbocharger Recirculating Valve (N249)

Installed directly on turbocharger, refer to => [ Components on Turbocharger ]

26 - Cam Adjustment Actuator

Cam adjustment actuator 1 (F366)

Cam adjustment actuator 2 (F367)

Cam adjustment actuator 3 (F368)

Cam adjustment actuator 4 (F369)

Cam adjustment actuator 5 (F370)

Cam adjustment actuator 6 (F371)

Cam adjustment actuator 7 (F372)

Cam adjustment actuator 8 (F373)

Component location, refer to => [ Ignition Coils ]

27 - Wastegate Bypass Regulator Valve (N75)

Installed directly on turbocharger, refer to => [ Components on Turbocharger ]

28 - Mass Airflow (MAF) Sensor (G70)

Removing and installing, refer to => [ Mass Airflow Sensor (G70) ] Service and Repair

A - Data Link Connector (DLC)

In knee bolster on driver's side

B - Fuel Pump (FP) Control Module (J538)

Component location, refer to => [ FP Control Module ]

C - Brake Lamp Switch (F) and Brake Pedal Switch (F47)

Component location, refer to => [ Clutch Position Sensor ]

In footwell at brake pedal

D - Clutch Position Sensor (G476)

Only on vehicles with a manual transmission

Component location, refer to => [ Clutch Position Sensor ]

E - Accelerator Pedal Position Sensor (G79) and Accelerator Pedal Position Sensor 2 (G185)

Component location, refer to => [ Accelerator Pedal Position Sensor and Accelerator Pedal Position Sensor 2 ]

On accelerator pedal (both sensors are stored in one housing

F - Coolant Fan Control Module (J293)

Installed inside the coolant fan

G - Fuel Injectors

Cylinder 1 fuel Injector (N30)

Cylinder 2 fuel Injector (N31)

Cylinder 3 fuel Injector (N32)

Cylinder 4 fuel Injector (N33)

Removing and installing, refer to => [ Fuel Injectors ] Fuel Injectors

H - After-Run Coolant Pump (V51)

Not installed on all vehicles (only extreme hot climate countries)

Component location, refer to => [ After-Run Coolant Pump ]

I - Left Electrohydraulic Engine Mount Solenoid Valve (N144)

Not installed in all vehicles (depends on the transmission)

Engine Control Module (ECM) (J623)





Inside the left E-box in the engine compartment.

FP Control Module - 1 -





Accelerator Pedal Position Sensor and Accelerator Pedal Position Sensor 2





2 Connector

Clutch Position Sensor - 2 -





Integrated functions: clutch pedal starter interlock switch (F194) and clutch pedal switch (F36) (manual transmission only)

1 Brake lamp switch and brake pedal switch

After-Run Coolant Pump





1 After-run coolant pump connector

Oil Pressure Switch





1 Oil pressure switch connector
2 Oil pressure switch
3 Reduced oil pressure switch
4 Reduced oil pressure switch connector

Oil Pressure Regulation Valve - 3 -





Ignition Coils





1 Ignition coil 1 with power output stage (N70)
2 Ignition coil 2 with power output stage (N127)
3 Ignition coil 3 with power output stage (N291)
4 Ignition coil 4 with power output stage (N292)
5 Cam adjustment actuator 2 (F367) (for cylinder 1)
6 Cam adjustment actuator 1 (F366) (for cylinder 1)
7 Cam adjustment actuator 3 (F368) (for cylinder 2)
8 Cam adjustment actuator 4 (F369) (for cylinder 2)
9 Cam adjustment actuator 6 (F371) (for cylinder 3)
10 Cam adjustment actuator 5 (F370) (for cylinder 3)
11 Cam adjustment actuator 7 (F372) (for cylinder 4)
12 Cam adjustment actuator 8 (F373) (for cylinder 4)

Fuel Pressure Sensor - 1 -





IMRC Valve - 2 -





1 Intake manifold flap vacuum diaphragm

Intake Manifold Runner Position Sensor - 1 -





CMP Sensor - 1 -





Connectors





1 From EVAP canister purge regulator valve 1
2 From the KS 1
3 (14-pin) intake manifold runner control valve, fuel pressure sensor, intake manifold runner position sensor, ECT Sensor and CMP Sensor
4 (8-pin) from fuel injectors N30 to N33
5 From the throttle valve control module
6 IAT sensor

High Pressure Pump





1 Fuel pressure regulator valve
2 High pressure pump
- arrows - bolts

RPM Sensor - 2 -





Camshaft Adjustment Valve 1 - arrow -





Components





1 IAT sensor
2 Throttle valve control module

ECT sensor - 1 -





Installed below from the intake manifold inside the coolant pump.

Charge Air Pressure Sensor - 1 -





Component and Connectors





1 EVAP canister purge regulator valve 1 (N80)
2 Oxygen Sensor (O2S) after Three Way Catalytic Converter (TWC) (G130) and Heater for Oxygen Sensor (O2S) 1 after Catalytic Converter (Z29)
3 Heated Oxygen Sensor (HO2S) (G39) and Oxygen Sensor (O2S) Heater (Z19)

Oxygen Sensors





1 Oxygen Sensor (O2S) after Three Way Catalytic Converter (TWC) (G130) and Heater for Oxygen Sensor (O2S) 1 after Catalytic Converter (Z29)

2 Heated Oxygen Sensor (HO2S) (G39) and Oxygen Sensor (O2S) Heater (Z19)

Components on Turbocharger





1 Turbocharger
2 Turbocharger vacuum diaphragm
3 Wastegate bypass regulator valve
4 Turbocharger recalculating valve (note the installation position, next illustration)

Observe Installed Location of Turbocharger Recirculating Valve