1.8L and 2.0L TFSI Vehicles
Generator
Special tools, testers and auxiliary items required
• Locking tool (T40098)
Observe notes on contact corrosion. Refer to => [ Contact Corrosion ] Contact Corrosion.
Removing
Risk of destroying if the running direction of a used ribbed belt is reversed.
• Before removing ribbed belt, marking running direction with chalk or a felt-tip pen for reinstallation.
- With ignition switched off, disconnect battery ground wire. Refer to => [ Battery, Disconnecting and Connecting ] Battery, Disconnecting and Connecting.
- To release the tension on the ribbed belt, turn the tensioning element clockwise - arrow -.
- Use the locking tool (T40098) to secure the tensioning element.
- Remove ribbed belt.
- Remove the screws - arrows - and move the generator forward.
- Disconnect electrical connector - 1 -.
- Remove terminal 30/B+ - item 2 -.
- Remove the generator.
Installing
• Tightening specifications, refer to => [ Generator without Bushings Assembly Overview ] Generator Without Bushings Assembly Overview.
Install in reverse order of removal, observing the following:
- Mount the ribbed belt over the ribbed belt pulley in the specified sequence.
1. Vibration damper
2. Coolant pump
3. Ribbed belt tensioner
4. Generator
5. Power steering pump
6. A/C Compressor
• When installing the ribbed belt, make sure it is seated correctly on the belt pulley.
- Connect battery. Required actions => [ Connecting ] Battery, Disconnecting and Connecting.
- Start the engine and check the ribbed belt to make sure it is working correctly.