Operation CHARM: Car repair manuals for everyone.

0B5A S-Tronic Transmission






Flywheel and Dual Clutch Overview

All assembly work and tightening specifications are outlined in the "7 Speed DSG Transmission 0B5, Servicing, (S-Tronic)" repair manual.






1 Flywheel

2 Clutch Cover

There are different versions depending on the date of manufacture, with or without a thrust washer (- item 7 - => [ (Item 7) Thrust Washer ] ), allocation, refer to the Parts Catalog

3 Bolt

4 O-ring

Replace

5 Dual Clutch

Refer to the Parts Catalog because there are different versions depending on the date of manufacture.

Always perform the necessary "Guided Functions" on the vehicle diagnosis tester after replacing the dual clutch. Refer to => [ Transmission Guided Functions ] 0B5A (S-Tronic) Transmission.

6 Transmission Housing

7 Thrust Washer

Depending on the date of manufacture, clutch cover allocation, refer to the Parts Catalog

8 Ball Bearing

For the input shaft

9 Locking Ring

For ball bearing

Replace

10 Locking Ring

For the dual clutch

Replace

11 Shaft Seal

For the input shaft

12 Bolt

Quantity: 6 for 6-cylinder engines











-Tighten the flywheel to the drive plate as follows:

- Install the first bolt - arrow - and tighten by hand (2 Nm).

6-Cylinder Vehicles






- Insert the (T40058) guide pins as follows:

The large diameter - arrow 1 - faces the engine.

The small diameter - arrow 2 - faces the adapter.

- Continue turning the crankshaft on the vibration damper 180° in the direction of the engine rotation using the (T40058) - arrow -.






The 6-cylinder TFSI gasoline engine is shown in the illustration.

- Tighten the bolt with the crankshaft in this position. Refer to => [ Flywheel and Dual Clutch Overview ] Service and Repair.

- Continue turning the crankshaft 60° and tighten the remaining 5 bolts to the tightening specification. Refer to => [ Flywheel and Dual Clutch Overview ] Service and Repair.

8-Cylinder Vehicles






- Attach the (T40272) to the vibration damper bolts.

The semi-round recess - arrow A - on the (T40272) must face the semi-round recess - arrow B - on the vibration damper.

Ignore the notch on the (T40272).

- Turn the crankshaft at the vibration damper 180° further in the direction of the engine rotation - arrow - with (T40272) and the offset open-end wrench.

- Tighten the bolt with the crankshaft in this position. Refer to => [ Flywheel and Dual Clutch Overview ] Service and Repair.

- Continue turning the crankshaft 60° and tighten the remaining 5 bolts to the tightening specification. Refer to => [ Flywheel and Dual Clutch Overview ] Service and Repair.