Operation CHARM: Car repair manuals for everyone.

Left Catalytic Converter







Left Catalytic Converter

Special tools, testers and auxiliary items required

Engine/Transmission Jack (V.A.G 1383 A)

Transmission Support (T10337)

Removing

During installation, all cable ties must be installed at the same location.

- Remove the oxygen sensor (O2S) after catalytic converter (G131).






- Remove the subframe crossbrace.






Suspension components could be damaged.

Do not rest the vehicle on its wheels if the subframe mount, steering gear or subframe crossbrace are not installed correctly.

- Remove the left front muffler. Refer to => [ Front Muffler ] Front Muffler.

- Remove the left front wheel housing liner - 6 -..






The airbag spiral spring could be damaged.

Separate universal joint from steering gear only when the front wheels are in straight ahead position.

Do not change steering wheel position and steering gear position any more, secure steering wheel with adhesive tape.

- Remove universal joint bolt - arrow -.






- Press the CV joint off the steering gear and slide it all the way up.

- Remove the bolts - arrows - and cover - 1 - from the transmission.






- Loosen the threaded connection - 2 - and move the tab - 1 - downward - arrow -.






- Remove the nuts - arrows -.






Ignore - 1 -.

- Position the (T10337) on the (V.A.G 1383 A) and on the bottom of the transmission.






- Lift the transmission slightly with the engine/transmission jack.

Risk of accident.

Do not lower the (V.A.G 1383 A) during assembly and do not leave it unattended under the vehicle.

- Remove the bolts - arrows - on the tunnel crossmember.






- Lower the tunnel crossmember using the (V.A.G 1383 A) to dimension - a -.






Dimension - a - = 70 mm maximum.

- Remove the left catalytic converter.

Installing

Install in reverse order of removal. Note the following:

Tightening specifications, refer to => [ Muffler Overview ] Muffler Overview.

Replace the seals and self-locking nuts.

- Install the tunnel crossmember and cover on the transmission.

- Install the universal joint on the steering gear.

- Install the front wheel housing liner..

- Install the front muffler. Refer to => [ Front Muffler ] Front Muffler.

- Install the subframe crossbrace.

- Install the oxygen sensor (O2S) 2 after catalytic converter (G131).