Operation CHARM: Car repair manuals for everyone.

Rear Lid Window Overview







Rear Lid Window Overview

Certain connections are included with the replacement rear window that are meant to be used only for certain optional equipment.

Remove any unnecessary cable ends directly at the connection on the rear window.






1 Rear Window

Distance - a - to the brake lamp = 3 mm mm

Distance - e - to the side wall frame = 3 mm.

Before removing, disconnect all electrical connectors and secure the terminals to the middle of the window on the inside using adhesive tape.

2 Gap Cover

Replace

3 Adhesive Sealing Material

Bead width = 8 mm +/- 2 mm

Bead height = 12 mm +2 mm

Distances measured from the window edge to the center of the bead of adhesive:

Dimension b = 14 mm

Dimension c = 17 mm

Dimension d = 10 mm

Dimension f = 24 mm

4 Spacer

Included in the delivery of the rear window.

5 Adhesive Stop Profile

On the side, the adhesive end profile directly next to the rail for the window defroster to the edge of the glass.

6 Rail

For rear window defogger.

Must not come in contact with the window adhesive.

Window adhesive must not come into contact with the rear window defroster distributing wire.

The window must be installed within 15 minutes or the adhesive sealing material will not adhere properly.

- Center window along sides.

- Note the distance to the brake lamp = 3 mm.

- Observe minimum curing time. Refer to => [ Minimum Curing Time ] Flush-Bonded Windows.

Replacing The Gap Cover






1 Rear Window

2 Gap Cover

- Remove all around the gap cover.

- Remove any remaining adhesive with a glass scraper.

- Clean the adhesive surface with Cleaning solution (D 009 401 04).

- Apply Glass/paint primer (D 009 200 02) to the adhesive surface and let it dry for 10 minutes.

- Press the gap cover at the corners starting at the top.

- Remove the peel-off backing steps and press the onto the top of the window - a - and on the sides - b -.

- Press the gap cover with Roller (3356).