Operation CHARM: Car repair manuals for everyone.

Side Window







Side Window

Removing Undamaged Side Window


To prevent damage to paint when removing and installing trim molding, cover area below side window and on side panel using adhesive tape.

Remove the upper trim on the C-pillar and D-pillar and secure the electrical connections for the antenna to the side window with adhesive tape.

Vehicles with High Gloss Roof Trim Molding

- Roof trim molding and side trim molding removed. Refer to => [ Roof Trim Strip Assembly Overview ] .

Vehicles with Standard Roof Trim Molding

- Unclip the roof trim molding on the roof around the side window.





- Route the cutting wire around the side window as shown in the illustration.

- Secure X and Y ends in two pull grips from special tool cutting tools for glass (VAG 1351).

- Pull cutting wire forward in direction of arrow - A - using sawing motions and cut through lower adhesive sealing material at side panel and at roof frame.

- In this way, first the securing pin on the rear of the window and then the adhesive bead are cut through.

- Then pull cutting cord through in direction of arrow - B - downward through adhesive sealing material.

- Remove window from window opening.

Removing Damaged Side Window

- Protect body and interior from glass splinters.

- Bond flange all around with fabric reinforced adhesive tape.

- Remove glass pieces from adhesive material.


When removing a window, always wear protective eyewear and leather gloves.

- Remove adhesive material (with glass residue) from window opening using electric cutter (VAG 1561A) and knife (VAG 1561/11) (with stopper roll).

Preparation for Installing Side Window

- When reusing an undamaged window, cut remaining adhesive sealing material on window and flange using a carpet knife so that it is even, but do not remove completely!

Residual material acts as a base for the new adhesive sealing material.


Keep adhesive surface free of dirt and grease.

Only cut back adhesive surface shortly before installation.

Do not prime or use a cleaning solution on the adhesive surface.

With New Window

- Clean window all around in adhesive area using cleaning solution (D 009 401 04).

- Apply glass and paint primer (D 009 200 02) all around in adhesive area.

Curing time 10 minutes.

Installing Side Window

- The roof trim molding and side trim molding must be installed before installing the side window.

- Install the side window and centering pins into the window flange and press it all the way into the body.

Side window without centering pins must be secured to the body with adhesive tape.