Procedures
Engine, Securing to Engine and Transmission Holder
Special tools, testers and auxiliary items required
• Engine Sling (2024 A)
• Engine and Transmission Holder (VAS 6095) with Universal Mounting (VAS 6095/1) and Bracket for V6 FSI Engine, Audi A6 (VAS 6095/1-5)
• Shop Crane -Load Cap=700-1200 Kg (VAS 6100)
• Lift Arm Ext./Workshop Hoist (VAS 6101)
• Joint Support (VAS 6131/13-7)
• Engine Bung Set (VAS 6122)
Procedure
Risk of an accident!
• The engine may be transported only in the manner described and without the transmission.
• The engine/transmission subassembly is removed and the engine and transmission are separated.
• Engine secured with (VAS 6131/13-7).
Vehicles with Hydraulic Power Steering
- Disconnect electrical connector - arrow - on steering gear.
• Place a cloth underneath to soak up any escaping power steering fluid.
- Remove the threaded connection - 3 -.
- Seal any open lines and connections with a clean plug from the (VAS 6122).
• The illustration shows the installation location on a vehicle with dynamic steering.
• Ignore - 1 and 2 - and - arrows -.
All Vehicles
- Remove and disconnect the connector - 2 - on the right electrohydraulic engine mount solenoid valve (N145).
- Remove the nut - 1 - and remove the bracket with the wiring harness from the subframe.
• The illustration shows the installation position with the engine installed.
- Engage the (2024 A) on the engine lifting eyes and on the shop crane as shown in the illustration.
• To be aligned to the center of gravity of the engine assembly, the hole rails of the lifting hook must be inserted as shown in the illustration.
There is the risk of an accident.
• Lifting hooks and alignment pins on lifting tackle must be secured with securing pins - arrows -.
- Tension engine slightly with the shop crane, do not raise.
- Disconnect the connector - 3 - on the left electrohydraulic engine mount solenoid valve (N144).
- Remove the left engine mount bolt - 4 -.
• Ignore - 1, 2 and 5 -.
- Remove the right engine mount bolt - 2 -.
• The illustration shows the installation position with the engine installed.
• Ignore - 1, 3 and 4 -.
- Remove the (VAS 6131/13-7) from engine.
- Raise engine from engine carrier.
- Remove the bolts - arrows - and the left engine support.
- Remove the nut - 1 - and free up the Ground (GND) wire at the engine support.
- Remove the bolts - arrows - and the right engine support.
- Secure the starter on the engine.
- Secure the engine to the (VAS 6095/1) and (VAS 6095/1-5) on the (VAS 6095) to 40 Nm, as illustrated.