Windshield Assembly Overview - Coupe

Windshield Assembly Overview - Coupe






1 Windshield

• Distance to roof dimension - a - = 2 mm.

• Even out side distance dimension - c - = 3 mm.

2 Adhesive sealing material

• Observe minimum curing time => [ Minimum Curing Times ] Flush-Bonded Windows.

• Apply adhesive directly near window molding or lower molding.

• Dimension - d - = 8 mm +/- 2 mm

• Dimension - e - = 23 mm +/- 2 mm

3 Molding

• To remove, pull off of window edge.

• Before installing, completely remove adhesive residue from molding using a window scraper.

• Cut adhesive bead back from window adhesive but do not remove completely.

• Clean adhesive surface with Cleaning Solution (D 009 401 04).

Do not apply any bonding agents to the cut adhesive bead.

• Apply Bonding Agent (D 009 200 02) to adhesive surface and let dry 10 minutes.

4 Plenum chamber cover molding

• No replacement part

• With a new window, protective piping must first be removed before installing plenum chamber cover.

5 Plenum chamber cover

• Press into retaining strip only after window adhesive curing time is complete (3 hours).

Removing Protective Tubing





- With a new windshield - 1 -, protective tubing - 2 - must be removed from molding - 3 - before installing plenum chamber cover - 4 -.