Ignition Cable: Service and Repair

Non-disconnectable version - 30kV System:





- Cut off ignition lead as shown.





- Strip end of ignition lead by 6 mm with a stripping pliers (1 mm wire cross section size).





- Place connector on ignition lead and insert in Special Tool 12 1 091 as shown.
- Move clamping jaws together by turning screw against stop.





- After squeezing, release jaws and take Out the ignition lead.
- Perform tear~out test by hand tearing~out force. 200 N /44 lbs.





- Spray a thin coat of lubricant 12 1 098 on guiding sleeve of Special Tool 12 1 092.





- Unscrew screw (1).
- Slide in ignition lead against stop see picture), follow with pliers and slide in ignition lead further until connector is heard to engage.





- Tighten screw 111 enough, that the pliers can be pulled back.

Caution: Opening the pliers too much could cause the plug receptacle to break.

- The plug receptacle is shown cut open for better illustration.