Dissembling / Assmebling Starter
DISASSEMBLING / ASSEMBLING STARTERRemove starter.
Remove solenoid.
Unscrew dust cap (2).
Take off circlip (3),
shims (4)
seal (5).
Installation:
Check axial play of armature, correcting with shims if necessary.
Unscrew housing bolts and take off cover.
Installation:
Align openings for housing bolts and insulator to each other.
Check bearing sleeve, lubricating with oil before installing.
Lift springs and pull out carbon brushes. Remove holder.
Installation:
Check carbon brushes and commutator for wear, repairing if necessary.
Remove pole housing.
Unscrew engaging lever bolt and remove rubber seal.
Lift out armature with drive pinion and engaging fork.
Installation:
Lubricate guide for engaging fork with grease. Check bearing sleeve in drive bearing bracket, lubricating with oil before installing.
Push back bearing race (1) with a piece of suitable pipe.
Pry circlip (2) apart and pull it off of the shaft.
Remove burrs with a file.
Take off drive pinion (3).
Installation:
Use new circlip (2).
Lubricate bearing surface for drive pinion with grease.
Installation:
Check pinion for wear (on teeth. bearings, one way clutch), replacing if necessary.
Check sleeve in intermediate bearing, replacing if necessary.