Transmission and Drivetrain: Technical Service Bulletins

• Recalls
  • Generals
    • Campaign - Reverse Switch Pin Defect
      • Overview
      • General Information
      • Repair Procedure
      • Service Action Label and Warranty Information
  • Safety
    • Recall 97V131000: Throttle Valve Actuator Lever Bushing
• Customer Interest
  • Driveshaft - Vibration Between 40 to 60 mph
  • A/T - Fault 111 (Component Slippage/Speed Monitoring)
  • A/T - Erroneous Fault Code 40, Pressure Regulator
  • A/T - Pendulum Shifts, Delay Gear Engagement, Case Leak
    • Overview
    • Complaint
    • Correction
    • Procedure
    • Parts Information
    • Warranty Information
    • Installation Instructions
    • Procedures
  • A/T - Failsafe Mode
  • M/T - Jumps Out of 1st and 2nd Gear Under Load
  • A/T - Inspect Gear Selector Cable Circlips
    • Overview
    • Correction Procedures
    • Parts and Label Instructions
    • Warranty Information
• By Symptom
  • Customer Interest
    • Driveshaft - Vibration Between 40 to 60 mph
    • A/T - Fault 111 (Component Slippage/Speed Monitoring)
    • A/T - Erroneous Fault Code 40, Pressure Regulator
    • A/T - Pendulum Shifts, Delay Gear Engagement, Case Leak
      • Overview
      • Complaint
      • Correction
      • Procedure
      • Parts Information
      • Warranty Information
      • Installation Instructions
      • Procedures
    • A/T - Failsafe Mode
    • M/T - Jumps Out of 1st and 2nd Gear Under Load
    • A/T - Inspect Gear Selector Cable Circlips
      • Overview
      • Correction Procedures
      • Parts and Label Instructions
      • Warranty Information
  • Erratic Operation
    • Clutch - Release Bearing With Plastic Sliding Sleeve
  • False instrument warning light/gauges
    • A/T - Erroneous Fault Code 40, Pressure Regulator
  • Hard Shifting
    • A/T - EGS/AGS Control Module EPROM Replacement
      • Overview
      • A. Preparatory EPROM Replacement Instructions
      • B. EPROM Replacement For ZF Transmissions
      • C. EPROM REPLACEMENT for THM-R1 A4S-310R
  • Hard shifting/Stiff clutch
    • Clutch - Release Bearing With Plastic Sliding Sleeve
    • M/T - Difficult to Shift, Diagnostic Tips
  • Leaks
    • A/T - ZF A/T Oil Leaks, Diagnosis, and Repair Information
    • A/T - Pendulum Shifts, Delay Gear Engagement, Case Leak
      • Overview
      • Complaint
      • Correction
      • Procedure
      • Parts Information
      • Warranty Information
      • Installation Instructions
      • Procedures
  • No shift/Incorrect gear engagement
    • A/T - Pendulum Shifts, Delay Gear Engagement, Case Leak
      • Overview
      • Complaint
      • Correction
      • Procedure
      • Parts Information
      • Warranty Information
      • Installation Instructions
      • Procedures
    • A/T - Failsafe Mode
    • A/T - Does Not Upshift When Cold
    • A/T - Slipping or No-Shift/Metal Sealing Rings
  • Pops out of gear
    • M/T - Jumps Out of 1st and 2nd Gear Under Load
  • Recalls
    • Recall 97V131000: Throttle Valve Actuator Lever Bushing
    • Campaign - Reverse Switch Pin Defect
      • Overview
      • General Information
      • Repair Procedure
      • Service Action Label and Warranty Information
  • Slipping
    • A/T - Fault 111 (Component Slippage/Speed Monitoring)
    • A/T - Slipping or No-Shift/Metal Sealing Rings
  • Sticking/Binding
    • Clutch - Release Bearing With Plastic Sliding Sleeve
  • Vibration
    • Driveshaft - Vibration Between 40 to 60 mph
• All Technical Service Bulletins
  • A/T - ZF A/T Oil Leaks, Diagnosis, and Repair Information
  • M/T - Repairs To Clutch Pedal Assembly
  • A/T - Failures Due To Incorrect Installation
  • Engine - Removal/Installation Tips
  • A/T, M/T - Repair Precautions to Prevent Damage
  • Final Drive Assembly - Special Tools
  • Updated MoDic(R) Software - C9.0 ZCS Coding
    • Overview
    • How to Load C9.0 Software With the MODIC Station
    • Label Printing
  • Updated MoDic(R) Software - P9.0 Programming
    • Overview
    • Flash Programming Features
    • Programming the Control Module
      • Overview
      • 1. "Determine Customer Service Measures"
      • 2. "Exchange Control Module"
      • 3. "Exchange EPROM"
      • 4. "Adjustment EWS - DME Vehicles From 1/95
      • 5. "Clear Adaptation Values"
    • How to Load V9.0 Software With the MODIC Station
    • Label Printing
    • Prerequisites For Programming
  • TIS - Software Update 12/96
    • Overview
    • TIS Loading Instructions For DIS Tester
    • TIS Loading Instructions For EPC/TIS Server
    • Proper Care of CDs
      • Overview
      • CD Return Procedure
  • Brakes - Master Cylinder Reservoir Seal Damage Caution
  • Driveshaft - Vibration Between 40 to 60 mph
  • Special Tool - Clutch Disc Wear Gauge
  • Clutch - Release Bearing With Plastic Sliding Sleeve
  • Rear Axle - List of Ratios Updated
  • Rear Axle - Ratios
  • A/T - Fault 111 (Component Slippage/Speed Monitoring)
  • A/T - Cooler Flushing and Equipment
  • Special Tools - Release Tool, IG. Switch, A/T
  • Tools - Torque Converter Front Radial Oil Seal Installer
  • A/T - Special Holder/Seal Installer
  • Recall 97V131000: Throttle Valve Actuator Lever Bushing
  • ECM - EPROM Replacement/Application Chart
  • EPROM - Replacement/Application Chart Order Form
  • A/T - Erroneous Fault Code 40, Pressure Regulator
  • A/T - EGS/AGS Control Module EPROM Replacement
    • Overview
    • A. Preparatory EPROM Replacement Instructions
    • B. EPROM Replacement For ZF Transmissions
    • C. EPROM REPLACEMENT for THM-R1 A4S-310R
  • Campaign - Reverse Switch Pin Defect
    • Overview
    • General Information
    • Repair Procedure
    • Service Action Label and Warranty Information
  • A/T 4HP22/4HP22EH - Overhaul Kit Availability
  • A/T - Pre-Replacement Checks
  • A/T - Parts Microfiche Information Correction
  • A/T - New Design Flywheel Revised Repair Procedure
  • Special Tools - Transmission Alignment Gauge
  • A/T - New Transmission Designations
  • A/T - Pressure Specifications Corrected
  • A/T - Gasket/Plug Leaks
  • A/T - Pendulum Shifts, Delay Gear Engagement, Case Leak
    • Overview
    • Complaint
    • Correction
    • Procedure
    • Parts Information
    • Warranty Information
    • Installation Instructions
    • Procedures
  • A/T - Failsafe Mode
  • A/T - Does Not Upshift When Cold
  • A/T - Engine Vacuum Testing
  • A/T - How To Use A Pressure Gauge
  • A/T - Intermittent Electrical Problems
  • A/T - 4L30E Planet Gear Indexing
  • A/T - Failsafe Modes
  • A/T - Slipping or No-Shift/Metal Sealing Rings
  • A/T - Front Bushing Wear
  • A/T - Math Formulas Part I
    • Overview
    • Shift Speed and Pressure
    • Speedometer Ratios
  • A/T - Twenty Steps To Successful Repairs
  • A/T - Math Part II
  • A/T - Choosing the Right ATF
  • M/T - New Transmission Designations
  • M/T - Difficult to Shift, Diagnostic Tips
  • M/T - Jumps Out of 1st and 2nd Gear Under Load
  • A/T - Checking Fluid Level Without Dipstick
  • A/T - Error In 'Gear Lever Position' Status Calls
  • A/T - Inspect Gear Selector Cable Circlips
    • Overview
    • Correction Procedures
    • Parts and Label Instructions
    • Warranty Information
  • Drivetrain - Differential Cover Sealant
  • M/T - Dual Mass Flywheel Diagnostic Criteria