Operation CHARM: Car repair manuals for everyone.

Removing Intake Manifold

REMOVING AND INSTALLING / REPLACING INTAKE AIR MANIFOLDS
- Switch off ignition.
- Remove complete injection pipe with injector valves, Removing Injector Valves.




- Disconnect plug connection (1). Unfasten screws, remove throttle body and place to one side. Hoses remain connected.

Installation Note: Replace gasket between manifold and throttle body.




- Mark routing of lines for knock sensors (1 and 2 ) on manifold.




- Unfasten screws and remove noise insulation strip.




- Unfasten nut and place ignition wiring harness (1) to one side.




- Unfasten manifold with special tool 11 6 060.




- Unfasten screws (1) and remove control valve for engine venting.




- If necessary, remove vent pipe (1).





Installation Note: Installation position of vent pipe (1) in manifold (2).





Installation Note: Clip rubber mount (1) of vent pipe (2) in manifold on rotary shaft.





Installation Note: Lug (1) on vent pipe must locate in bore (2) of manifold.