Operation CHARM: Car repair manuals for everyone.

Installing Fan Connector For Retrofit Equipment






Comb connectors and the requisite accessories are provided in repair range IV.







Cut through wire loop in wiring harness at predefined location (2) with special tool 61 9 043.







Strip insulation off both ends of wire (3).







Select contact sleeves to suit cross section of wire.







Crimping together contact sleeves.








Also crimp contact sleeve to connector cable for retrofit applications.








Remove comb connector from repair range IV and reduce to requisite number of terminals.







Insert cutaway comb connector (3) in special tool 61 9041/61 9042.







Attach wire with contact sleeve to comb connector.







Press pliers together and slide contact sleeve firmly home.







Slide on additional contact sleeves.


Caution!
Contact sleeves, once attached, must not be removed and/or reused on a comb connector.







Slide assembled fan connector into insulation housing until it locks into place. Mount insulation housing on body.







For applications outside the vehicle interior, the insulating housing must be sealed with silicon.

Mount insulation housing on body.