Operation CHARM: Car repair manuals for everyone.

Fuel Pump: Service and Repair

1996 740i, 740iL (E38)

- Suck the fuel out of the fuel tank. See: Draining and Filling Fuel Tank Service and Repair

- Remove right sensor for fuel level indicator.






CAUTION: Disconnect both plug connections (1) on the fuel pump.

- The retaining hooks on the plug connections (1) make disconnection more difficult. Separating them forcefully can cause damage.
- From 01/96, optimized plug connection (1) with black plastic housing. These automatically disconnect when the connector housing is pulled.






- Unfasten cable connector.






- Unfasten hose clip, pull spiral hose off carefully, taking care not to damage the connection.






Installation Note: In order to avoid twists, align the connector hose and cable (1) between the lid (2) and fuel pump (3) before installing.