Wiring Harness: Tools and Equipment

Special Tools For Wiring Harness Repairs

Special tools required:
- 61 1 150
- 61 1 190
- 61 4 320
- 61 8 084
- 61 9 020
- 61 9 029
- 61 9 041
- 61 9 042
- 61 9 043
- 61 9 044







Repair ranges I, II, III for vehicle electrical system
I Order No.:81 24 9 408 080
II Order No.:81 24 9 408 300
III Order No.: 81 24 9 408 400
Sourcing reference: BMW Parts Service.


NOTE: Operating instructions for the special tools contained in these repair ranges, refer to "Tool for wiring harness repair, repair range I, II, III, special tool 61 8 084.







Repair range IV for vehicle electrical system, special tool 61 9 020:
Contents:
- Special tool 61 9 041 (hand pliers)
- Special tool 61 9 042 (matrix)
- Special tool 61 9 043 (wire stripper)
- Special tool 61 9 044 (matrix)


NOTE: Operating instructions for the special tools contained in the this repair range, refer to "repair range IV for vehicle electrical system (Vol.1 / Vol. 2 / Vol.3 / Vol.4)", special tool 61 9 029.







Special tool 61 9 043 (wire stripper with wire cutter) for cutting and stripping wires.

Handling:
Cutting to length and stripping insulating from cables







Special tool 61 9 041 (hand pliers) with special tool 61 9 042 (matrix) for crimping connectors and contact tubes for fan connectors up to a wire cross-section of 2.5 sq mm and for pushing on contact tubes for fan connectors.

Handling:
Crimping stop parts (contacts).
Fan connector for retrofitting/repairs.







Special tool 61 9 041 (hand pliers) with special tool 61 9 044 (matrix) for crimping cable guide and strain relief device on antenna elbow plug.

Handling:
Antenna elbow plug on radio receiver.







Special tool 61 1 150 (release and pressing-out tool) for:
- releasing round plug housings
- releasing relay carriers
- pressing out contacts
- removing indicator lights

Handling:
Opening plug housings and removing contacts of different plug systems







Repair kit for ignition cables and for crimping fan connector receptacles 4 sq mm

Handling:
Crimping stop parts (contacts).
Service Information 1 03 89 (037)







Special tool 61 4 320 (crimping set with pliers) for:
- Cutting to length and stripping insulation from optical fibers
- Crimping optical fibers
- Crimping MPQ contacts
- Crimping MQS contacts







Special tool 61 1 190 pliers for insulation displacement connector for repairing ribbon cables.

Handling:
Repairing ribbon cables.