Engine Torque Specification
M44 Engine 1.9LEngine Block
1AZ Main bearing screws
M10
Jointing Angle 20 Nm
Torque Angle 50°
Note: Replace, wash and oil screws.
Cylinder Head With Cover
6AZ Cylinder head bolts
With cast iron engine block
M10
Jointing torque 30 Nm
Torque angle 90°
Torque Angle 90°
Note: Replace, wash and oil screws.
Note: Specifications for M8 and M10 are identical.
11AZ Cylinder head cover
M6 10 Nm
M7 15 Nm
13AZ Timing case to cylinder head
M7 15 Nm
M8 20 Nm
Oil Pan
1AZ Oil drain plug
M12 x 1.5 25 Nm
M18 x 1.5 30 Nm
M22 x 1.5 60 Nm
2AZ Oil pan on engine block
M6 8.8 10 Nm
M6 10.9 12 Nm
M8 8.8 10 Nm
Oil sump, lower sections to upper section
M6 8.8 10 Nm
M8 8.8 22 Nm
Oil sump bottom section to top section with microencapsulated screws
M6 10.9 12 Nm
Note: Replace screws.
Case Cover
1AZ Timing case and timing case cover top and bottom
M6 10 Nm
M7 15 Nm
M8 22 Nm
M10 47 Nm
2AZ End cover, Front/rear, to crankcase
M6 10 Nm
M8 22 Nm
Crankshaft and bearings
1AZ Increment wheel on crankshaft
M5 10.9 13 Nm
M5 8.8 5.5 Nm
Note: Replace screws.
Flywheel
1AZ flywheel to crankshaft
Manual transmission flywheel to crankshaft 105 Nm
Note: Replace Screws.
Automatic transmission flywheel to crankshaft 120 Nm
Note: Replace Screws.
Vibration Damper
3AZ Belt Pulley / vibration damper to hub
M8 22 Nm
5AZ Sprocket with hub or hub to crankshaft
M16 x 1.5 330 Nm
Note: Replace Screws.
Connecting Rods and Bearings
1AZ Connecting Rod bolts
Application torque 5 Nm
Jointing torque 20 Nm
Torque angle 70°
Note: Replace, wash and oil screws.
Crankshaft
1AZ Camshaft bearing cap
M6 10 Nm
M7 14 Nm
M8 20 Nm
3AZ Sprocket to camshaft flange
M6 10 Nm
M7 15 Nm
8AZ Cylinder for chain tensioner plunger
M26 x 1.5 50 Nm
11AZ Screw in pin on camshaft
M7 20 Nm
Nut on screw in pin
M6 10 Nm
Oil Pump With Strainer and Drive
2AZ Oil pump to crankcase
M8 23 Nm
3AZ Oil pump cover
M6 10 Nm
4AZ Sprocket to oil pump
M6 10 Nm
M10 x 1 25 Nm
M10 45 Nm
Oil Filter and Pipes
1AZ Oil filter (one way cartridge) (Tighten to specifications on spin on oil filter)
2AZ Full flow oil filter (cover)
M8 22 Nm
M10 33 Nm
M12 33 Nm
Screwed-on cover 25 Nm
3AZ Oil filter housing and lines on crankcase
M8 22 Nm
M20 x 1.5 40 Nm
6AZ Oil line to bearing points and camshaft lubricant
M6 10 Nm
7AZ Oil line for camshaft lubricant on cylinder head
Banjo bolt M8 x 1 10 Nm
M5 5 Nm
8AZ Oil cooler oil pipes to oil filter housing
M8 22 Nm
9AZ Oil pipes to turbo charger
M8 22 Nm
10AZ Oil lines from turbocharger to engine block
Hollow bolt M16 x 1.5 40 Nm
11AZ Oil supply pipe to turbocharger
Hollow bolt 25 Nm
Coupling nut 30 Nm
Water Pump and Drive
1AZ Water pump to crankcase
M6 10 Nm
M7 15 Nm
M8 22 Nm
Fan
1AZ Fan clutch on water pump
Coupling nut (left handed thread) 40 Nm
Thermostat and Connections
1AZ Thermostat housing
M6 10 Nm
2AZ Bleeder screw
M8 8 Nm
Intake Manifold
1AZ Intake manifold on cylinder head
M8 22 Nm
M7 15 Nm
M6 10 Nm
Exhaust Manifold
1AZ Exhaust manifold to cylinder head
Coat screw connections with Molykote HSC past
M6 10 Nm
Note: Replace Nuts.
M7 15 Nm
Note: Replace Nuts.
M8 23 Nm
Note: Replace Nuts.
Emissions-Control, Lambda Oxygen Sensor
1AZ Oxygen control sensor, oxygen monitor sensor
M18 x 1.5 50 Nm