Crimping on Stops

Use special tool 61 9 041 (pliers) with special tool 61 9 042 (matrix).





Unlock special tool 61 9 041:
Squeeze grips (1) lightly and push unlocking lever (2) in direction of arrow.
OR:
Compress handle firmly home, pliers unfasten automatically.





NOTE: Designation on nests (3) of special tool 61 9 042 indicate which contacts can be used in which crimping nests.

The following wire cross-section sizes and their corresponding stops can be used:

Nest Wire cross-section size
1. 0.35... 0.5 sq mm
2. 0.75... 1.0 sq mm
3. 1.5 sq mm
4. 2.5 sq mm





Example:
Contact sleeve 0.75... 1.0 sq mm (nest 2) for comb connector.





Insert contact section of contact sleeves (4) for comb connector or crimp connector (5) in predetermined nest.





Preload contact by squeezing matrix in hand pliers. Only squeeze hand pliers enough to prevent contact (6) from falling out of matrix in hand pliers.





Insert stripped end of wire (7) in the contact. Ensure that insulation and stripped end of wire is correctly inserted in contact.
Press pliers firmly together, pliers unlock automatically.





Take contact out of hand pliers.
Check insulation crimp (8) and wire crimp (9) against following illustrations to ensure crimps are correctly located.





Correct crimping:
Visible conductor end (10).
Visible insulation end (11).





Incorrect crimping:
Conductor end (10) inserted too far.
Insulation end (11) in wire crimp.
If necessary, repeat crimping with a new contact.





Conductor end (10) not visible.
Insulation end (11) not visible.
If necessary, repeat crimping with a new contact.