Operation CHARM: Car repair manuals for everyone.

Exhaust System: Service and Repair





Removing and Installing the Complete Exhaust System

Caution Risk of burning; allow car to cool down before working on exhaust system.





Unfasten hex nuts (1).

Installation:
Replace self-locking nuts. Coat thread with copper paste.





Check seals (1), replace if necessary.





Release screw (1) and remove exhaust bracket.

Installation:
After complete installation of exhaust system, align exhaust bracket so that it is free of tension; slacken screws (2) for this purpose.





Support exhaust system with lifter and special tool 31 2 220 and secure against falling out.





Release hexagon screws (1/2) and remove reinforcement plate (3), front reinforcement plate is connected by rubber mount to exhaust system.





Front rubber mount on rear muffler, release hexagon nuts (1).





Rear rubber mount on rear muffler, release hexagon nuts (1).
Remove complete exhaust system.