Operation CHARM: Car repair manuals for everyone.

Descriptive/Dimensional Specifications

Engine General Design 90 DEGREES V
Cylinders 8 Count (ct)
Bore 92 Millimeter (mm)
Stroke 82.7 Millimeter (mm)
Effective displacement 4398 Cubic Centimeter (cc)
Compression ratio 10.0 To 1 (: 1)
Max. top speed rpm 6100
Compression pressure Approx. Equal Value For All Cylinders 12-14 BAR minimum
Engine Block Bore diameter New Condition 92.000 + 0.014 mm
Permitted conicity of cylinder bore New condition 0.007 mm
Permitted total wear clearance between piston and cylinder engine run in 0.10 mm
Cylinder Head Cylinder Head Height Original Height 140.0 mm
Machining limit 139.7 mm
Valve guide inner diameter (installed)
Valve guides are not available as replacement parts.
Standard 6.0 H7 mm
Size 1 6.1 H7 mm
Size 2 6.2 H7 mm
Max. tilt clearance wear between valve and valve guide 0.5 mm
Camshaft bearing Width of bearing thrust (cylinder head) 21.90 - 0.06 mm
Cylinder Head With Valve Seat Valve seat angle 45 degrees
Correction Angle Outside 15 degrees
Inside 60 degrees
Valve seat width (dimension "B") Intake 1.25 +- 0.25 mm
Exhaust 1.65 +- 0.35 mm
Valve Seat Outside diameter Intake 34.5 mm
Exhaust 30.0 mm
Crankshaft and Bearings Ground sizes of main bearing journals Standard yellow 69.984 +0.006
Standard green 69.977 +0.006 mm
Standard white 69.971 +0.005 mm
Undersize 1 (U 0.25) yellow 69.734 +0.006 mm
Undersize 1 (U 0.25) green 69.727 + 0.006 mm
Undersize 1 (U 0.25) white 69.721 + 0.005 mm
Undersize 2 (U 0.50) yellow 69.484 + 0.006 mm
Undersize 2 (U 0.50) green 69.477 + 0.006 mm
Undersize 2 (U 0.50) white 69.471 + 0.005 mm
Undersize 3 (U 0.75 mm) yellow 69.234 + 0.006 mm
Undersize 3 (U 0.75) green 69.227 + 0.006 mm
Undersize 3 (U 0.75) white 69.221 + 0.005 mm
Radial crankshaft bearing play 0.020 to 0.046 mm
Ground sizes of crankshaft thrust bearing Standard 32.0 F8 mm
Size 1 32.2 F8 mm
Size 2 32.4 F8 mm
Size 3 32.6 F8 mm
Axial crankshaft play 0.085 to 0.257
Ground sizes of conrod bearing journals Standard 48.00 -0.009 -0.025 mm
Size 1 47.75 -0.009 -0.025 mm
Size 2 47.50 -0.009 -0.025 mm
Size 3 47.25 -0.009 -0.025 mm
Radial conrod bearing play 0.020 to 0.056 mm
Maximum runout on center main bearing journal Crankshaft Running On Outer Bearing Journals 0.15 mm
Connecting Rods and Bearings Diameter Large connecting rod eye Without Bearing 52.000 to 52.013 mm
Bore In Conrod For Conrod Bush 24 +0.021 -0.005 mm
Conrod Bush Inside Diameter 22 +0.012 +0.005 mm
Maximum Deviation In Parallel Of Conrod Bores With Bearing Shells At Distance Of 150 mm 0.04 mm
Max. permitted displacement to one side 0.5 degrees
Permitted Deviation In Weight Of Connecting Rods Without Bearing Shells +- 3 grams
Pistons with Rings and Pins
Pistons and pins are matched - only replace them together.
Measuring point "A" (position) 12 mm
Piston Diameter At Measuring Point "A"
Refer to Repair Instructions for procedure.
91.976 to 91.994 mm
Piston Running Clearance Engine Operated 0.006 0.038 mm
Max. Total Wear Clearance Between Piston And Cylinder 0.1 mm
1st groove (plain compression ring) End clearance 0.1 to 0.3 mm
End float 0.02 to 0.060 mm
2nd groove (taper face ring) End clearance 0.2 to 0.4 mm
End float 0.02 to 0.060 mm
3rd groove (three piece steel band ring) End clearance 0.2 to 0.9 mm
End float Does not have to be measured
Camshaft Width of bearing thrust (camshaft) 22.10 +0.10 mm
Bearing radial play 0.040 to 0.074 mm
Bearing end float 0.20 to 0.36 mm
Valves with Springs Plate Diameter Intake Standard 35.0 mm
Exhaust Standard 30.5 mm
Shaft Diameter Intake Standard 6.0 -0.025 -0.040 mm
Exhaust Standard 6.0 -0.040 -0.055 mm
Shaft Diameter
Valve Versions Available For Repairs
Intake Size 1 6.1 -0.025 -0.040 mm
Intake Size 2 6.2 -0.025 -0.040 mm
Exhaust Size 1 6.1 -0.040 -0.055 mm
Exhaust Size 2 6.2 -0.040 -0.055 mm
Oil Change Volume With Oil Filter 7.5 liters
Oil Pump with Strainer and Drive Oil pressure at idle speed with engine at operating temperature Minimum 0.5 bar
Regulated pressure 4.5 bar
Fan Coupling Switch-On Temperature 95 � 4 degrees C
Switch-off temperature degrees 60 degrees C
Tilt play of bearing With Diameter 156 mm +-0.65 mm
Thermostat and Connections Opening Temperature Stamped In Thermostat 85 degrees C