Operation CHARM: Car repair manuals for everyone.

Technical Data

Leak Test, Engine Stopped
Discharge vacuum reservoir by operating brake pedal firmly about 10 times
Approx. force on pedal approx. 500 N
Equal to approx. line pressure approx. 28
Max. pressure drop within 2 min. 8 %
Brake Booster Function Test (with Engine Running) Approx. force on pedal approx. 200 N
Equal to approx. line pressure approx. 75 - 90
Brake Lining Different thicknesses 0.01 mm
Wear warning from residual lining thickness 3.0 mm
Brake Disc (Front) Minimum Thickness
Minimum Thickness (MIN TH) Is Stamped In Brake Disc Shell
Ventilated 20.4 mm
540i 28.4 mm
Max. Machining Limit (Except M models)
M-models May Not Be Machined
Per Friction Ring Side 0.8 mm
Top Runout Of Brake Surface Disc Installed Max. 0.2 mm
Disc Removed Max. 0.04 mm
Surface Finish Of Braking Surface (fine Ground) 0.5 3.5 ra u
Diameter Except 540i 296 mm
540i 324 mm
Brake Disc (Rear) Minimum Thickness
Minimum Thickness (MIN TH) Is Stamped In Brake Disc Shell
Solid 8.4 mm
Ventilated 18.4 mm
Max. Machining Limit (Except M models)
M-models May Not Be Machined
Per Friction Ring Side 0.8 mm
Top Runout Of Brake Surface Disc Installed Max. 0.2 mm
Disc Removed Max. 0.04 mm
Surface Finish Of Braking Surface (fine Ground) 0.5 - 3.5 ra u
Diameter 298 mm
Parking Brake Drum Diameter 185 mm
Max. Radial Runout Of Braking Surface Max. 0.1 mm
Surface Finish Of Braking Surfaces (fine Ground) 0.5 - 3.5 ra u
Min. Liner Thickness 1.5 mm