Torque

Manual Transmission


S5D 200G
S5D 250G
S5D 280Z
S5D 320Z
S6S 420G


Transmission in General
Transmission to engine Hex screws
M8 25 Nm
M10 49 Nm
M12 74 Nm
Transmission to engine Torx bolts
M8 22 Nm
M10 43 Nm
M12 72 Nm
H transmission 73 Nm
Transmission to clutch housing
M12 76 Nm
Reinforcement plate to transmission
M8 23 Nm
Oil drain plug/filter plug 50 Nm
S65 560G 52 Nm


Case and Cover
Transmission housing, rear section/front section 22 Nm
Cover with guide tube/transmision case
M8x22 18 Nm
M8x30 25 Nm
M6 10 Nm
Bearing cape/sealing flange 10.5 Nm
reverse gear wheel axle to intermediate housing 49 Nm
Retaining plate for reverse gear wheel axle to intermediate housing 25 Nm
Reverse gear shaft to case
M8 25 Nm
S5D 310Z/SD5 320Z 20Nm
M10 45 Nm
Support for reverse gear shaft
240/260
M8 25 Nm
Bearing bracket on rear section of case
240/260/265/280
M6 10 Nm
Mounting tabs for sealing covers
280
M6 10 Nm
Bearing on countershaft
S5D 200G/S5D 250G
M10 90 Nm
S5D 310Z/S5D 320Z
M10 30 Nm
280
M10 60 Nm
Seal plug to rear housing section
M20 60 Nm
240
M16 40 Nm
260/280
M22 60Nm
Sealing caps to rear housing section
240/260/280
M6 10 Nm
Reversing bolt to reversing lever
ZFS-5-16/S5D 310Z/S5D 320Z 43 Nm
Clamping claws to rear case section
ZFS-5-16/S5D 310Z/S5D 320Z 33 Nm
Screws to detent plate
ZFS-5-16/S5D 310Z/S5D 320Z 9 Nm
Holder to transfer case
265/Sport
M6 9 Nm
Retaining plates for bearing on housing
S5D 310Z/S5D 320Z/S5D 200G/S5D 250G
M6 10 Nm
Retaining plate to housing
S5D 320Z/SMG
M6 5.5 Nm


Transmission Shafts
Output flange collar nut installed with bolt cement
All except S5D 390/S5D 280Z in E53
Pretension 190 Nm
NOTE: Then Release
Tighten down 120 Nm
Gear wheel to layshaft
265/Sport
M10 60 Nm
Output flange
S5D 390Z
Pretension 200 Nm
NOTE: Then Release
Tighten down 145 Nm
Output flange
S5D 280Z/S5D 320Z
Pretension 175 Nm
NOTE: Then Release
Tighten down 130 Nm


Interior Shift Components
Shift arms to transmission case
S5D 310Z 45 Nm
Sealing cap for locking sleeves of gearshift rods
S6S 420G
M6 10 Nm
Retaining screw, shift actuator/selector shaft
S5D 320Z/SMG
M6 6.8 Nm


External Gearshift Components
Actuating unit/actuator to transmission casing: Insert screws with screw securing adhesive
S6S 420G/SMG
M6 10 Nm
Switch for gear recognition to actuating unit
S6S 420G/SMG
M5 6 Nm
3AZHydraulic lines to actuating unit
S6S 420G/SMG
M1x1 17 Nm
Actuator to transmission casing
S6S 420G/SMG
M8 25 Nm
Reversing light switch
M12 18 Nm
Pressure accumulator to valve block
S5D 320Z/SMG 30 Nm
Protecting plate/expansion tank/shift actuator/hydraulic pump to transmission casing
S5D 320Z/SMG
M6 10 Nm
Protecting plate/valve block to transmission casing
S5D 320Z/SMG
M8 21 Nm
Valves to valve block
S5D 320Z/SMG
M4 3.5 Nm
Pressure sensor to valve block
S5D 320Z/SMG 15 Nm
Travel sensors to transmission casing
S5D 320Z/SMG
M4 2.8 Nm
Retaining screw for hydraulic line
S5D 320Z/SMG 18 Nm
Banjo bolt for hydraulic line
S5D 320Z/SMG 16 Nm


Transmission mounts
Transmission mounts (rubber) to body
M10 42 Nm
Transmission cross member to body
M8 21 Nm
M10 42 Nm
Mount bracket to transmission
M8 21 Nm