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Instrument Cluster Test Functions




Instrument Cluster Test Functions







In addition to the fault memory and diagnostic link, the base instrument cluster contains a series of test functions that can be accessed to check various functions and values. The test functions are displayed in the mileage LCD block. There are a total of 21 test functions. The test functions are similar to those of previous Board computers and contain similar tests.
- Tests 1 & 2 are always unlocked.
- Tests 3 - 21 are only accessible after unlocking the test function. Test 19 is the unlock function for accessing the displays.

Scrolling through the numbered test functions is achieved by pressing the instrument cluster button. The button is either momentarily pressed (tapped) < 1 second or pressed and held for > 1 second.

This signals the BC to display the sub-tests of the displayed main test menu or continue on to the next main test menu.

TEST 01. - Vehicle specific data including:

SubTests:
12345 1.0 =VIN
4812 1.1 =Body number
834762 6_1.2 =Part number of cluster
010203 1.3 =Coding/Diagnosis/Bus index
3495 1.4 =Manufacturing date (calendar week/year)
04_600 1.5 =Hardware/software # of cluster (HW:04, SW:6.00)
415_06 3_1.6 =Injection status, number of cylinders, engine factor

TEST 02. - Cluster System Test - activates the gauge drivers, indicators and LEDs to confirm function.

TEST 03. - SI data

Sub Tests:
1500 3.0 =Liters
0 3.1 =Periodic inspection days (not applicable for US).

TEST 04. - Momentary Consumption

Sub Tests:
0267 4.0 =26.7 liters/1000km
0073 4.1 =7.3 liters per hour

TEST 05. - Distance Gone Consumption

Sub Tests:
0195 5.0 =19.5 liters/100 km
226 5.1 =momentary distance to go (226km)

TEST 06. - Fuel level sensor inputs in liters

Sub Tests:
237415 6.0 =Fuel level averaged - LH sensor input = 23.7 liters
- RH sensor Input = 41.5 liters

0652 6.1 =Total tank level averaged = 65.2 liters

0667 1_6.2 = Indicated value and - 1 = both sensors OK
tank phase - 2 = one sensor fault
- 3 = implausible input

TEST 07. - Temperature and Speed

Sub Tests:
032 7.0 =Coolant temp input 32 °C
245 7.1 =Outside temp input 24.5 °C
5283 7.2 =Engine speed 5,283 RPM
058 7.3 =Vehicle speed 58km/H

TEST 08. - Input values in HEX form

Sub Tests:
XXX 8.0 - 8.3 = Hex code, Instrument cluster inputs

TEST 09. - Battery voltage

Sub Test:
125 9.0 =12.5 volts

TEST 10. - Country Coding

Sub Test:
02 10.0 = US 02

TEST 11. - Cluster code

Sub Test:
000003 11.0 = Cluster code

TEST 12. - Not used

TEST 13. - GONG test

Sub Test:
Gong 13.0 = Activate gong by pressing button (gong response is delayed).

TEST 14. - Fault memory (not for diagnosis)

TEST 15 to 18 - Not used

TEST 19. - LOCK/UNLOCK

Sub-Tests
L-ON...
L-OFF 19.0 =

Display changes from "L-ON" to "L-OFF" every second. To unlock test functions, press the cluster button immediately when it changes to "L-OFF".

Tests are automatically locked when exiting test functions

TEST 20. - Average fuel consumption - correction factor

The factor follows previous systems, with adjustment range of 750 to 1250. The adjustment method is new for the base cluster. If adjustment is necessary, enter into test 20 using the cluster button.

The correction factor number is changed by using the sub-tests for the "ones, tens and hundreds of the factor number. The digits will automatically scroll through 0-9 within each group (ones, tens, hundreds).

Sub-Tests:
XXX9 20.0 =Press the button when the correct "ones" position is attained.
XX5X 20.1 =Press the button when the correct "tens" position is attained.
12XX 20.2 =Press the button when the correct "hundreds" position is attained.

TEST 21. - Software reset

Sub-Test:
reset 21.0 =Reset software