Removal and Replacement

Removing And Installing Engine

Special Tools Required:
11 0 000 Engine Support
51 2 170 Hood Support

Instructions for disconnecting and connecting battery, refer to Powertrain Management.
Disconnect negative battery lead.
Remove heater bulkhead.
Remove engine cover.
Remove both oxygen monitor sensors, refer to Powertrain Management.





Move engine hood to assembly position:

Note:
The following work must be carried out with a second person assisting.
Work instruction applies to left and right sides.

Gently raise retaining clip and simultaneously push upwards.
Hold engine hood, unhook damper on hood.
Open engine hood fully and reattach damper with special tool 51 2 170 to hood.

Remove front splash guard.
Remove reinforcement plate refer to Steering and Suspension.

Caution!
The section "Removing and installing reinforcement plate" contains important installation instructions.

Remove transmission. Remove A/C compressor drive belt.
Remove A/C compressor from bearing block and tie back to one side.

Note: Lines remain connected.

Drain and dispose of coolant.

Note: The water drain plug is located on the exhaust side on cylinder 2 in the engine block.

Installation:
Replace sealing ring of water drain plug.
Tightening torque, refer to Specifications, Mechanical.





Pull locks (1) and disconnect water hoses.

Installation:
Refer to general instructions for work on cooling system.

Remove radiator.

Remove intake air manifold, refer to Intake Manifold, Service and Repair.
Disconnect water hoses from water pipe and from heating valve.
Release wiring harness section for engine and lay to one side.





Draw off hydraulic fluid from supply tank for power steering pump.
Dispose of hydraulic fluid.
Observe country-specific waste-disposal regulations.
Unfasten reservoir for power steering unit and tie up to one side.

Note: Lines remain connected.

Remove fan clutch with fan impeller from water pump.
Remove alternator drive belt, refer to Drive Belts, Mounts, Brackets and Accessories Drive Belt.
Remove vane pump for power steering and tie back to one side.

Note: Lines remain connected.





Suspend engine from special tool 11 0 000





Front and rear suspension arrangement





Unfasten right ground wire.
Unscrew left and right engine mounts.
Carefully lift out engine.