Solderless Terminals and Connectors

SOLDERLESS TERMINALS AND CONNECTORS






Mechanical strength of solderless terminal design and electrical conductivity must be maintained at all times. To ensure these characteristics are maintained in the vehicles electrical system several BMW repair kits are available.

The repair kits listed contain all the approved connectors, pins, and tools required for proper repair of BMW's electrical, electronics components.

- Electrical Repair Kit IV
P/N 90 88 6 619 020

The Electrical Repair Kit IV (Ref. SI. 04 18 92) is used in conjunction with the instruction manuals. These procedures include:
- Disassembling, replacing a plug connection on the various types of connectors.
- Gutting cable to length.
- Crimping stop parts (Contacts).
- Butt connectors for repairing a plug connection.

Operating instructions for special tools and the handling of individual parts in the repair kit are available under PN 61 9 029.

Three previous kits issued by BMW are:
- Electrical Repair Kit I (Black Case)
P/N 81 24 9 408 080
- Electrical Repair Kit II (Blue Case)
P/N 81 24 9 408 300
- Electrical Repair Kit III (Red Case)
P/N 82 11 9 408 400

Electrical repair kits I, II and III are primarily needed for repairing wiring harness and connectors of older vehicles (E30 and earlier). Refer to repair kit instructions and SI bulletins.
Operating instructions for special tools in these kits are available under PN 61 8 084.