Removing and Installing Engine

Removing and Installing Engine
Disconnect negative battery lead.





Move engine hood to assembly position:

Note:
The following work must be carried out with a second person assisting.
Work instruction applies to left and right sides.

Gently raise retaining clip and simultaneously push upwards.





Hold engine hood, unhook damper on hood.
Slide special tool 51 2 160 over damper.
Open engine hood completely and reconnect damper with special tool 51 2 160 to hood.





Remove microfilter.
Open cable duct on lower section of microfilter housing (2) and feed out cable(s).
Release screws (1) and remove lower section of microfilter housing (2).

Unscrew and remove splash guard.
Remove transmission.
Remove A/C compressor drive belt.
Remove A/C compressor from bearing block and tie back to one side.

Note: Lines remain connected.

Drain and dispose of coolant.

Note: The water drain plug is located on the exhaust side on cylinder 2 in the engine block.





Pull locks (1) and disconnect water hoses.

Installation:
Refer to general instructions for work on cooling system.

Remove radiator.

Remove cover from fuel injectors.
Remove both oxygen monitor sensors.
Remove intake air manifold.
Disconnect water hoses from water pipe and from heating valve.
Unfasten engine section of wiring harness and place to one side with cable duct.





Unfasten reservoir for power steering unit and tie up to one side.

Note: Lines remain connected.

Remove fan clutch with fan impeller from water pump.
Remove alternator drive belt.
Remove vane pump for power steering and tie back to one side.

Note: Lines remain connected.





Suspend engine from special tool 11 0 000.





Front and rear suspension arrangement





Unfasten right ground wire.
Unscrew left and right engine mounts.
Carefully lift out engine.