Operation CHARM: Car repair manuals for everyone.

Manual Transmission (MECH)

23 0 000 Attachment





Note: For car jack, for removing and installing manual and automatic transmissions

Transmission: Getrag/ZF
Order number: 23 0 000 Attachment

23 0 040 Support





Minimum set: Mechanical tools
In conjunction with: 00 2 030 (not included in minimum kit)

Note: For removing and installing transmission

Transmission: S6S 420G, S6S 560G
Order number: 23 0 040 Support
Consisting of:
1 = 23 0 041 Support basket
23 1 240 Drift





Minimum set: Mechanical tools

Note: For fitting rotary shaft seal on gearshift shaft

Transmission: 240/5, 242/4, 245/5, 245/5 Sport, 260/5, 262/4, 26515, 265/5 Sport, 280/5 Sport, 3 HP 12, 3 HP 20, 3 HP 22, 4 HP 22, 4 HP 24, A4S 270R, A4S 310R, A5S 300J, A5S 310Z, A5S 440Z, A5S 560Z, BW 65, S5D 200G, S5D 250G, S6S 420G, ZF S5-16
Storage location: A20
Order number: 23 1 240 Drift


23 1 290 Holding sleeve





Note: For fitting guide sleeve on output shaft - 1st gear

Transmission: 240/5, 260/5, 280/5 Sport, S5D 200G, S5D 310Z, ZF S5-16
Storage location: C23
Order number: 23 1 290 Holding sleeve

23 1 300 Fixture





Minimum set: Mechanical tools
In conjunction with: 23 2 150

Note: For fitting output flange on all manual and automatic transmissions, for installing deep groove ball bearing on transmission output shafts and for fitting input flange on all rear axle differentials

Series: E46
Transmission: Getrag/ZF, rear axle differential type G, rear axle differential type K, rear axle differential type M
Storage location: B15, B16
Order number: 23 1 300 Fixture
Consisting of:
1 = 23 1 301 Adapter
2 = 23 1 302 Support disc

Note: For press-fitting input flange on differential

In conjunction with: 33 1 341
3 = 23 1 303 Drift

23 1 310 Tool





Note: For fitting locking device on deflection lever

Transmission: 280/5 Sport
Order number: 23 1 310 Tool

23 1 320 Holder





Note: For releasing and tightening nut on output flange with vibration absorber

Model: 325e, 528eUS
Transmission: 240/5
Storage location: A4, B4
Order number: 23 1 320 Holder

23 1 330 Spacer plate





Note: Between cross tube and oil pan for fixing engine in position while removing and installing transmission

Series: E34
Model: M5
Transmission: 265/5
Order number: 23 1 330 Spacer plate

23 1 340 Drift





In conjunction with: 00 5 500

Note: For fitting rotary shaft seal on transmission input shaft

Transmission: 242/4, S5D 200G
Storage location: A29
Order number: 23 1 340 Drift

23 1 350 Puller fixture





In conjunction with: 33 1 301

Note: For rear section of transmission casing

Transmission: 265/5
Order number: 23 1 350 Puller fixture
Consisting of:
1 = 23 1 351 Plate
2 = 23 1 352 Screw, short (2)
3 = 23 1 353 Screw, long (2)

23 1 360 Drift





In conjunction with: 00 5 500

Note: For fitting rotary shaft seal on transmission input shaft

Transmission: 240/5, 245/5, 262/4, ZF S5-16
Storage location: A35
Order number: 23 1 360 Drift

23 1 370 Drift





Note: For fitting rotary shaft seals on transmission output flanges

Transmission: 242/4, 262/4, 265/5, 265/5 Sport
Storage location: B28
Order number: 23 1 370 Drift

23 1 380 Drift





In conjunction with: 00 0 500

Note: For installing roller bearing of countershaft shaft in rear section of transmission casing

Transmission: 240/5, 245/5, 260/5, 280/5 Sport
Storage location: B30
Order number: 23 1 380 Drift

23 1 390 Drift





In conjunction with: 00 5 500

Note: For installing roller bearing of countershaft shaft in rear section of transmission casing

Transmission: 265/5, 280/5 Sport
Storage location: A29
Order number: 23 1 390 Drift

23 1 400 Fixture





Note: For fitting rotary shaft seal in bush of speedometer pinion

Transmission: 242/4, 262/4
Order number: 23 1 400 Fixture
Consisting of:
1 = 23 1 401 Fitting shaft
2 = 23 1 402 Radial plug
3 = 23 1 403 Union sleeve

23 1 410 Drift





In conjunction with: 00 5 500

Note: For fitting ball bearing of output shaft in rear section of transmission casing and roller bearing of output shaft in center section of transmission casing

Transmission: 260/5, 265/5
Storage location: A29
Order number: 23 1 410 Drift

23 1 420 Fixture





In conjunction with: 33 1 301

Note: For removing slide (5th gear)

Transmission: 265/5
Storage location: C31
Order number: 23 1 420 Fixture
Consisting of: 23 1 421 Clamping screw

23 1 430 Thrust piece





Note: For fitting 5th gear wheel

Transmission: 265/5, 280/5 Sport
Storage location: A35
Order number: 23 1 430 Thrust piece

23 1 440 Holding sleeve





Note: For fitting bearing bush and inner bearing race on output shaft as well as for removing bearing on output shaft (S5D 31 0Z)

Transmission: 265/5, 265/5 Sport, 280/5 Sport, S5D 310Z
Storage location: C22, C23
Order number: 23 1 440 Holding sleeve

23 1 450 Guide pins (2)





Note: For fitting bearing bush in locking device of guide sleeve

Transmission: 245/5, 265/5
Storage location: C3
Order number: 23 1 450 Guide pins (2)

23 1 460 Puller plate





In conjunction with: 33 1 301

Note: For front section of transmission casing

Transmission: 260/5, 280/5 Sport, ZF S5-16
Storage location: A27
Order number: 23 1 460 Puller plate

23 1 470 Drift





In conjunction with: 00 5 500

Note: For removing and installing deep groove ball bearing in rear section of transmission casing as well as for fitting bearing of output shaft (S5D 200G, S5D 310Z)

Transmission: 260/5, 280/5 Sport, S5D 200G, S5D 310Z
Order number: 23 1 470 Drift

23 1 480 Drift





In conjunction with: 00 5 500

Note: For removing and installing deep groove ball bearing in front section of transmission casing

Transmission: 240/5, 24214, 260/5, 280/5 Sport
Storage location: A29
Order number: 23 1 480 Drift

23 1 490 Fixture





Note: For removing gear wheels

Transmission: 240/5, 260/5, 280/5 Sport, S5D 200G, ZF S5-16
Order number: 23 1 490 Fixture
Consisting of: 23 1 491 Spacer

23 2 000 Rillex ball bearing extractor 6206





Note: 9 balls with steel cage - for removing deep groove ball bearing of transmission input shaft

Transmission: Getrag/ZF
Order number: 23 2 000 Rillex ball bearing extractor 6206
Consisting of:
1 = 23 2 001 Claw for Rillex 6206 (9)
2 = 23 2 002 Union sleeve
3 = 23 2 003 Pressure spindle

23 2 010 Rillex ball bearing extractor 6206 E





Note: 8 balls with plastic cage - for removing deep groove ball bearing of transmission input shaft

Transmission: 242/4, 245/5 Sport, 265/5
Order number: 23 2 010 Rillex ball bearing extractor 6206 E
Consisting of:
1 = 23 2 011 Claw for Rillex 6206 E (8)
2 = 23 2 012 Union sleeve
3 = 23 2 013 Pressure spindle

23 2 020 Rillex ball bearing extractor





Note: 7 balls - for removing deep groove ball bearing of transmission input shaft

Transmission: 245/5 Sport, 265/5 Sport
Order number: 23 2 020 Rillex ball bearing extractor
Consisting of:
1 = 23 2 021 Claw for Rillex (7)
2 = 23 2 022 Union sleeve
3 = 23 2 023 Pressure spindle

23 2 050 Rillex ball bearing extractor 6205





Note: For removing deep groove ball bearing of transmission countershaft and transmission output shaft

Transmission: 245/5 Sport, 262/4, 265/5 Sport
Order number: 23 2 050 Rillex ball bearing extractor 6205
Consisting of:
1 = 23 2 051 Claw for Rillex 6305 (8)
2 = 23 2 052 Union sleeve
3 = 23 2 053 Pressure spindle

23 2 060 Rillex ball bearing extractor 6306





Note: For removing deep groove ball bearing of input and output shaft

Transmission: 242/4, 262/4
Order number: 23 2 060, Rillex ball bearing extractor 6306
Consisting of:
1 = 23 2 061 Claw for Rillex 6306 (8)
2 = 23 2 062 Union sleeve
3 = 23 2 063 Pressure spindle

23 2 080 Adapter





Note: For removing guide sleeve - 2nd/3rd gear

Transmission: 260/5
Storage location: C21
Order number: 23 2 080 Adapter

23 2 100 Pliers





Note: For removing and installing circlip on transmission output shaft

Transmission: 240/5, 242/4, 245/5, 245/5 Sport, 260/5, 262/4, 265/5, 265/5 Sport, 280/5 Sport, 3 HP 12, 3 HP 20, 3 HP 22, 4 HP 22, 4 HP 24, A4S 270R, A4S 310R, A5S 300J, A5S 310Z, A5S 440Z, A5S 560Z, BW 65, S5D 200G, S5D 250G, S5D 260Z, S5D 310Z, S6S 420G, S6S 560G, ZF S5-16
Order number: 23 2 100 Pliers

23 2 150 Pressure sleeve





Minimum set: Mechanical tools
In conjunction with: 23 1 300

Note: For fitting deep groove ball bearing of transmission output shaft (260/5, 245/5), for fitting front tapered roller bearing on drive pinion in all rear axle differentials as well as for mounting cover of countershaft (S5D 310Z)

Transmission: 245/5 Sport, 260/5, S5D 310Z
Storage location: B29
Order number: 23 2 150 Pressure sleeve

23 2 200 Circlip pliers (straight)





Note: For removing and installing external circlips on transmission shafts

Transmission: 240/5, 242/4, 245/5, 245/5 Sport, 260/5, 262/4, 26515, 265/5 Sport, 280/5 Sport, 3 HP 12, 3 HP 20, 3 HP 22, 4 HP 22, 4 HP 24, A4S 270R, A4S 310R, A5S 300J, A5S 310Z, A5S 440Z, A5S 560Z, BW 65, S5D 200G, S5D 250G, S5D 260Z, S5D 310Z, S6S 420G, S6S 560G, ZF S5-16
Order number: 23 2 200 Circlip pliers (straight)

23 2 210 Circlip pliers (straight)





Note: For removing and installing internal circlips in transmission casings when replacing deep groove ball bearings

Transmission: 240/5, 242/4, 245/5, 245/5 Sport, 260/5, 262/4, 265/5, 265/5 Sport, 280/5 Sport, 3 HP 12, 3 HP 20, 3 HP 22, 4 HP 22, 4 HP 24, A4S 270R, A4S 310R, A5S 300J, A5S 310Z, A5S 440Z, A5S 560Z, BW 65, S5D 200G, S5D 250G, S5D 260Z, S5D 310Z, S6S 420G, S6S 560G, ZF S5-16
Order number: 23 2 210 Circlip pliers (straight)
23 2 320 Socket for socket wrench WAF 36





Minimum set: Mechanical tools

Note: For loosening and tightening flanged nut

Transmission: S5D 310Z, S6S 420G, S6S 560G
Storage location: B30
Order number: 23 2 320 Socket for socket wrench WAF 36

23 2 470 Impact bush





Minimum set: Mechanical tools

Note: For fitting tab washer of securing nut on output flange

Transmission: S6S 420G, S6S 560G
Storage location: A25
Order number: 23 2 470 Impact bush

23 2 480 Impact bush





Minimum set: Mechanical tools

Note: For installing radial seal on output shaft

Transmission: S6S 420G, S6S 560G
Storage location: A19
Order number: 23 2 480 Impact bush

23 2 490 Impact bush and slip sleeve





Minimum set: Mechanical tools

Note: For fitting rotary shaft seal on input shaft

Series: R50, R53
Transmission: GS5 65BH, S6S 420G, S6S 560G
Storage location: C29
Order number: 23 2 490 Impact bush and slip sleeve
Consisting of:
1 = 23 2 491 Impact bush
2 = 23 2 492 Slip sleeve (2-part)

23 3 010 Fixture





Minimum set: Mechanical tools

Note: For fitting output flange on output shaft
Transmission: S6S 420G, S6S 560G
Storage location: A26
Order number: 23 3 010 Fixture
Consisting of:
1 = 23 3 011 Adapter spindle
2 = 23 3 012 Pressure sleeve
3 = 23 3 013 Thrust nut incl. bearing