Operation CHARM: Car repair manuals for everyone.

Engine Torque Specification

Crankcase
Replace main bearing screws. Do not wash off coating on main bearing screw.
Main bearing screws Jointing torque 20
Torque angle 100 degrees
Engine block
Screws (replace hex and collar screws) and spacer pin
Taper screw mount on main bearing Jointing torque 20
Torque angle 45 degrees
Threaded support sleeves 10
Struts/bracing shell M10 43
M8 22
Coolant drain plug in engine block M14 x 1.5 25
Main oil duct screw plugs M16 x 1.5 34
M18 x 1.5 40
Main oil gallery, rear (seal plugs with control valve) M 18 x 1 10
Oil spray nozzle on engine block M6 10
Oil spray nozzle to engine block (banjo bolt) M8 x 1 12
Cylinder Head with Cover Cylinder head bolts M10
Fit new cylinder head bolts. Do not wash off coating on cylinder head bolt.
Jointing torque 30
Torque angle 80 degrees
Torque angle 80 degrees
Cylinder head cover M6 10
M7 15
Timing case to cylinder head M7 15
M8 20
Oil Pan Oil drain plug M12 x 1.5 25
M22 x 1.5 60
Oil pan on engine block M6 8.8 10
M6 10.9 12
M8 8.8 22
Oil sump, lower section to upper section M6 8.8 10
M6 10.9
Replace microencapsulated screws.
12
Case Covers Timing case and timing case cover top and bottom M6 10
M7 15
M8 22
M10 47
Front/rear end cover to crankcase M6 10
M8 22
Connecting Rods and Bearing Connecting rod bolts Application torque 5
Jointing torque 20
Torque Angle 65 degrees
Crankshaft and Bearings Increment wheel on crankshaft M5 10.9 13
Increment wheel to crankshaft (microencapsulated screw) M5 8.8 5.5
Flywheel Flywheel to crankshaft manual transmission 105
Engines with automatic transmissions
Use New micro-encapsulated screws
120
Vibration Damper Vibration damper hub on crankshaft M12 x 1.5 Jointing torque 60
Torque angle 50 degrees
Torque angle 50 degrees
Belt pulley / vibration damper to hub M8 22
Camshaft Camshaft bearing cap M6 10
M7 14
M8 20
Plug for chain tensioner M22 x 1.5 50
Cylinder for chain tensioner plunger M26 x 1.5 50
Reversing rail on engine block M6 or M7 14
Screw-in pin on camshaft M7 20
Nut on screw-in pin M6 10
Variable Camshaft Control Pressure line to VANOS adjusting unit M10 x 1 13
Cover for solenoid valve on VANOS control unit M7 10.9 19
Oil Pump with Strainer and Drive Oil pump to crankcase M8 22
Oil pump cover M6 10
Sprocket to oil pump M6 10
M10 47
M10 X 1 25
Oil Filter and Pipes Oil filter (one-way cartridge) Tighten by hand in acc. with specification on spin-on oil filter
Full flow oil filter (cover) M8 22
M10 33
M12 33
Screwed-on cover 25
Oil filter housing and lines on crankcase M8 22
M20 x 1.5 40
Oil Filter and Pipes Oil drain line on oil filter and upper section of oil pan (banjo bolt) 30
Oil line to bearing points and camshaft M6 10
Oil line for camshaft lubrication on cylinder Hollow bolt M8 x 1 10
M5 5
Oil cooler oil pipes to oil filter housing M8 22
Water Pump and Drive Water pump to crankcase M6 10
M7 15
M8 22
Fan clutch on water pump Coupling nut (left-hand threads) 40
Thermostat and Connections Thermostat housing M6 10
Bleeder screw M8 8
Intake manifold Intake manifold on cylinder head M8 22
M7 15
M6 10
Exhaust manifold Exhaust manifold to cylinder head
Coat screw connections on exhaust with Molykote HSC compound.
M6 10
M7 15
Upper row of staybolts installed with bolt cement M8 22
Lambda oxygen sensor Oxygen sensor and oxygen monitor sensor 55
Engine Suspension Rubber mount to front axle carrier M8 22
M10 47
Rubber mount to engine console M8 22
M110 47
Engine console to engine M8 22
M110 47