Removing and Installing ATC 500 X-Drive Transfer Box (Automatic Transmission)

27 10 010 Removing and installing ATC 500 X-Drive transfer box (automatic transmission)

Important! After completing work, check transmission oil level and top up if necessary.





Filler plug (1):

Oil level up to filler edge of filler plug (1).
Use only the approved transmission oil.
Failure to comply with this requirement will result in serious damage to the transfer box!

Necessary preliminary tasks:
^ Remove catalytic exhaust-gas converter with centre muffler.
^ Remove complete exhaust system (M57TU).
^ Remove front and rear heat shields.





Grip clamping sleeve (1) and slacken nut (2).

Pull out retainer (3) using a screwdriver.

Installation:
Adjust selector lever.

- Remove propeller shaft from transmission.
- Release center bearing.
- Tie propeller shaft to one side.

Tasks are described in Removing propeller shaft.
Support automatic transmission with hydraulic lifter.

Important! Risk of damage!
Do not support automatic transmission on transmission fluid sump.

Unfasten screws and remove transmission cross-member.






Detach plugs (1) and (2) from servomotor.





Release screw connection of transfer box.

Remove transfer box.

Installation:





Pay attention to dowel pin (1).
Grease dowel pin (1).
Apply a thin coat of grease to splines.
Grease: WEICON ANTI-SEIZE.