Operation CHARM: Car repair manuals for everyone.

Power Flow

Power Flow





When the multidisc clutch in the transfer case is disengaged, no driving torque is transmitted to the front axle. All of the driving torque is then distributed to the rear axle. This is because the input shaft (1) is splined providing a permanent connection to the rear axle propeller shaft output flange (2). The multidisc clutch couples the rear axle propeller shaft output flange to the front propeller shaft output (3).
The driving torque on the front axle is increased or decreased by regulating the locking pressure of the multidisc clutch, providing a step-less coupling of the front axle to the drivetrain. This depends on driving situations and road conditions. When the multidisc clutch is fully engaged, the front and rear axles turn at the same speed.
Driving torque distribution (front/rear) is based on available traction at each axle. For example, when traction is identical on the front and rear axles and a driver accelerates from a stop in first gear at full throttle, the rear axle is capable of sustaining greater driving torque as the vehicle weight shifts from the front to the rear.
Another example is when the front axle is on a high traction surface and the rear axle is on ice. In this case, virtually 100% of the available driving torque is transmitted to the front axle. Based on available traction, virtually no driving torque can be supported by the rear axle . Obviously, when more driving torque is transmitted to the front axle, driving torque on the rear axle is proportionally reduced due to lack of traction.

Note: On a vehicle equipped with an automatic transmission, when driving onto brake analyzers, move the selector lever to the "N" position . On a vehicle equipped with a manual transmission, do not press the accelerator pedal once on the brake analyzer. This keeps the transfer case clutch open and the vehicle cannot be pulled off the analyzer.

Adjusting Levers





When the disc cam is rotated, it forces the adjusting levers apart.
The ball ramps create a precision axial movement which compresses and increases pressure on the multidisc clutch.
This is completely variable up to a full lock.