Operation CHARM: Car repair manuals for everyone.

System Specifications

















11 12 1AZ Cylinder head bolts (S85)








M10 X 1.5 X 110 steel bolts
Replace bolts
Threads cleaned and oiled
First pass: Jointing torque 40 Nm
Second pass: Angle of rotation 90°
Final pass: Angle of rotation 90°

11 12 Cylinder head height
Original dimension and machining limit 149 mm

11 61 1AZ Intake manifold on cylinder head
M8 22 Nm
M7 15 Nm
M6 10 Nm

11 31 4AZ Camshaft bearing caps to cylinder head (S85)
M7 X 1 13 Nm

11 12 3AZ Bearing cap to cylinder head (S85)
M7 X 1 Replace screws 15 Nm

11 36 1AZ VANOS to inlet and exhaust camshafts (S85)
M12x1 Replace screws
Screws oiled at threads and heads
First pass: Jointing torque 20 Nm
Second pass: Angle of rotation 180°
Third pass Release screws
Fourth pass: Jointing torque 20 Nm
Final pass: Angle of rotation 180°

11 62 1AZ Exhaust manifold to cylinder head
Replace nuts
Coat screw connections with CRC copper paste
M6 10 Nm
M7 15 Nm
M8 23 Nm