Cowl: Service and Repair

41 32 010 Replacing complete cowl panel







Read contents of Body, General.

For stripping and rigging operations, refer to texts on KSD CD (FR number 41 32 010).

Spot-weld bonding is used on this vehicle. Observe specific procedure.

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Use only approved spot-welding apparatus for repairs.

Place vehicle on straightening bench.







Necessary preliminary tasks:

- Remove front side panel







Following new body parts are required (refer to Electronic Parts Catalogue ETK):
- (1) Support carrier, wheel arch, outer
- (2) A-pillar, outer







Mark severance cut in accordance with specified measurement and cut.

IMPORTANT: Cut outer metal sheet only.

Measurement a = approx. 130 mm from edge of rectangular hole.

Open weld joint in area (1).







Mark severance cut in accordance with specified measurement and cut.

IMPORTANT: Cut outer metal sheet only.

Measurement a = approx. 175 mm from edge of cowl panel.

Open weld joints in areas (1).

Open brazed joints in areas (2).

Installation:

Weld in reinforcing panels at all severance cuts.