61 13 ... Crimping Stop Parts

61 13 ... Crimping Stop Parts

Special tools required:







Necessary preliminary work:
- Instructions for opening contacts and locks of different connector systems.
- Cutting cables to length and strip insulation

Special tools for wiring harness repairs.

Spare parts for vehicle electrical system (stop parts and housings):
- Sourcing reference: BMW Parts Service.
- Refer to Service Information SI 2 04 07 341







1. Crimping stop parts up to 2.5 mm2
Crimping Micro Quadlock System contacts (MQS).
- Special tool 61 4 320

Crimping Micro Power Quadlock contacts (MPQ).
- Special tool61 4 325

Crimping miscellaneous stop parts up to 2.5 mm2
- Special tool61 4 328

Refer to Service Information SI 2 04 06 293.







2. Crimping stop parts including and over 2.5 mm2
Crimping load current contacts (LSK 8).
- Special tool61 0 210

Crimping SLK 2.8.
- Special tool61 0 220

Refer to Service Information SI 2 02 05 194.

Crimping double spring contact (DFK 40)
Crimping MAK 8
- Special tool61 0 230
- Refer to Service Information SI 2 07 05 233

Checking crimping
Check insulation crimping (8) and wire crimp (9) against following illustrations to ensure crimps are correctly located.







NOTE: Illustration shows butt connectors and contact sleeves for comb connectors knocked on one side. The crimping procedure is identical here.








Correct crimping:
Visible conductor end (10).
Visible insulation end (11).







Incorrect crimping:
Conductor end (10) inserted too far.
Insulation end (11) in wire crimp.
If necessary, repeat crimping with a new contact.







Incorrect crimping:
Conductor end (10) not visible.
Insulation end (11) not visible.
If necessary, repeat crimping with a new contact.