Removing and Installing/Replacing Left Fuel Level Sensor (Gasoline)
16 12 001 - Removing and installing/replacing left fuel level sensor (gasoline)
Recycling
Fuel escapes when fuel lines are detached. Have a suitable collecting container ready.
Catch and dispose of escaping fuel.
Observe country-specific waste-disposal regulations.
Important!
Ensure adequate ventilation in the place of work!
Avoid skin contact (wear gloves)!
Ensure absolute cleanliness when working on the open fuel tank.
Contaminants in the fuel tank can impair driving operation or may even result in vehicle breakdown!
Before starting the engine for the first time:
- Fill fuel tank with at least 5 liters of fuel
Necessary preliminary tasks:
- Draw off fuel from fuel tank Procedures
- Remove rear seat bench
Disconnect plug connection (1).
Remove cover (2).
Release nuts (1) and remove cover for service opening (2) from left side of fuel tank.
Disconnect plug connection (1).
Unlock quick-release fastener (2) and detach fuel feed line.
Unlock quick-release fastener (3) for vent line and detach.
Measure gap dimension (A) at clamping ring (1).
Release hose clamp (2) and remove from clamping ring (1).
Press clamping ring (1) apart at open end and remove.
Installation:
Make sure that service cover is installed in correct position.
Indentation (2) on clamping ring must line up with raised section (1) of tank.
Pin on service cover (3) must line up with indentation on clamping ring.
Hose clamp (4) must always be replaced (pay attention to correct position).
Tighten hose clamp until clamping ring gap dimension is obtained.
Installation:
Seal (1) must always be replaced.
Carefully pull delivery unit upwards.
Slide plug connection (1) in direction of arrow from delivery unit (2) and disconnect.
Note:
For purposes of clarity, graphic does not show tank outer skin.
Unclip fuel level sensor (1) in direction of arrow from housing and then slide out of guides in direction of arrow.
Installation:
Fuel level sensor (1) must be felt and heard to snap into place.